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A method for forming multi-component alloy grinding discs with coarse grains on the surface

A multi-element alloy and forming method technology, applied in the field of refining discs for refiners, can solve the problems of the increase in the specific surface area and bonding strength of difficult fibers, the decline in the drainage performance of the slurry, the influence of the average fiber length and the bonding strength, etc. Unground proportion, effect of improving bulk and absorbency, improving fiber drainage performance

Active Publication Date: 2019-08-13
HENAN CIGARETTE IND TOBACCO SLICE +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

So far, the grinding discs used in practice are usually integrally cast with wear-resistant cast iron or alloy steel. Since the grinding discs are formed by one-time casting, the material is dense, the surface is smooth, lacks rough particles and pores, and lacks friction on fibers. , it is difficult to promote the fiber separation and the increase of the specific surface area. In order to increase the fiber specific surface area more, it will lead to a decrease in the drainage performance of the slurry and excessive cutting of the fiber, which will affect the average length of the fiber and the bonding strength, which will affect the Bulk, Absorbency and Strength of Paper-Made Tobacco Sheets
[0006] Existing grinding sheets cannot fully grind the tobacco stem particles, resulting in too many holes in the substrate
The surface of the abrasive material currently used in the industry at home and abroad is smooth, mainly relying on the edge of the abrasive rack to cut the fiber, the friction force is weak, it is difficult to obtain a good softness under the premise of a given bulk thickness of the film base, and it is also difficult to beat at a lower Promote the improvement of fiber specific surface area and bonding strength under the premise of high temperature

Method used

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  • A method for forming multi-component alloy grinding discs with coarse grains on the surface
  • A method for forming multi-component alloy grinding discs with coarse grains on the surface

Examples

Experimental program
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Effect test

Embodiment 1

[0033] A method for forming multi-element alloy grinding discs with coarse grains on the surface, such as figure 1 and figure 2 shown, including the following steps:

[0034] 1) Weigh the following components according to the ratio: C= 2%, WC=15%, Cr=30%, Cu=2%, Mn=1.2%, Si=1%, Mo=0.5%, B =5%, the balance is Fe, the above components are mass percentages and the particles of each component are 100 mesh;

[0035] 2) Put it into a clean stainless steel container, add pulp black liquor accounting for about 5% of the total weight of the particles, and stir for 15 minutes to mix the components evenly;

[0036] 3) Using the existing molding manufacturing process, the mixed material is made into a rack 4 with a thickness of 1-3 mm in the required length and shape, and it is dried and hardened at 60 ° C for 2 hours;

[0037] 4) Use the core shooter to make the coated sand mold, and use the coated sand mold as the casting cavity;

[0038] 5) Bond the rack 4 made in step 3) into the...

Embodiment 2

[0046] Except that 140-mesh metal and non-metallic particles are used in step (1), other steps are the same as in Example 1.

Embodiment 3

[0048] Except that the existing 3D printing additive manufacturing process is used in step (3), and the mixed material is made into a rack 4 of required length and shape, other steps are the same as in embodiment 1.

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Abstract

The invention discloses a forming method for a multi-element alloy abrasive disc with coarse particles on the surface. The forming method comprises the steps that metal particles and non-metal particles of different granularity are added into an appropriate adhesive according to different proportions to prepare a rack to be adhered to the surface of a casting mold cavity; and then metal liquids are poured at a high temperature, multi-element alloy particles and substrate metal are fused and permeated under the high-temperature action of the metal liquids, so that a hard multi-element alloy layer with relatively high impact resistance and high wear resistance is prepared on the surfaces of grinding teeth. According to the forming method, the multi-element alloy particles are fused and permeated with the substrate metal so that the hard multi-element alloy layer with the relatively high impact resistance and the high wear resistance can be prepared on the surfaces of the grinding teeth,and the surface of the abrasive disc rack is provided with certain coarse grains and micro-pores; and due to the fact that the surface of the abrasive disc rack is provided with the certain coarse grains and the micro-pores, in the pulping process, the friction force of the coarse grains and the micro-pores of the rack on fibers can be increased, and the fibrillation of the fibers and binding force between the fiber can be promoted.

Description

technical field [0001] The invention belongs to the field of grinding discs for refiners, and in particular relates to a forming method of multi-element alloy grinding discs with coarse grains on the surface. Background technique [0002] Papermaking tobacco sheet (reconstituted tobacco leaf by papermaking method) is a kind of tobacco product that uses tobacco stems, tobacco powder and other tobacco substances as the main raw materials, and draws on the principle of papermaking. It is a core process. [0003] The refiner is an important equipment in the production of paper-making tobacco sheets, and the refiner is the core component that directly performs multiple functions on the fiber raw materials when the refiner refines pulp (beating), and the refiner plays a key role in affecting the quality of the beating . "Three points for papermaking, seven points for beating", this view has been more and more consensus by people in the pulp and paper industry, and has also becom...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D19/16
CPCB22D19/16
Inventor 武超伟孙宇罗四伟田晓辉罗冲徐桂军黄捍平张利涛田泱原闫瑛李建凯蒋小军严震蒋思萌
Owner HENAN CIGARETTE IND TOBACCO SLICE
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