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A kind of production process of ceramic tile

A production process and ceramic tile technology, applied in the field of ceramic production, can solve the problems of non-compliance with environmental protection requirements, low degree of automation, large amount of glaze, etc., to achieve intelligent control throughout the whole process, simplify the production process, and reduce the amount of glaze. Effect

Active Publication Date: 2020-12-01
佛山市华力达材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of the shortcomings of the above-mentioned prior art, the purpose of the present invention is to provide a production process for ceramic tiles, which solves the technical problems in the prior art of ceramic tile production that are cumbersome, low in automation, large in glaze consumption, and not in compliance with environmental protection requirements.

Method used

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  • A kind of production process of ceramic tile
  • A kind of production process of ceramic tile

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] The production technology of described ceramic tile, comprises the following steps:

[0053] A. Add one or more kinds of particles for the tile body into the body powder in proportion, transport it into the hopper of the press by the conveyor belt, and then use the way of whole body distribution, and press the press under the pressure of 25MPa to form tiles Body;

[0054]B. Set the printing pattern in advance in the digital printer, load the ink required for printing the pattern, send the formed ceramic tile body into the digital printer, and directly print the printing pattern on the ceramic tile body through the digital printer;

[0055] C. The printed tile body is then printed with a layer of transparent digital glaze by a digital printer, and the amount of glaze is 40g / m 2 ,,The printed body of the transparent digital glaze is sent to the roller kiln for firing at 1180°C for 60 minutes. After firing, it is discharged from the kiln, cooled quickly by cold air, and t...

Embodiment 2

[0058] The production technology of described ceramic tile, comprises the following steps:

[0059] A. Add one or more kinds of particles for the tile body into the body powder in proportion, transport it into the hopper of the press by the conveyor belt, and then use the whole body cloth method, and press the press under the pressure of 40MPa to form tiles Body;

[0060] B. Pre-set the printing pattern in the digital printer, load the ink required for printing the pattern, send the formed ceramic tile body into the digital printer, and directly print the printing pattern on the ceramic tile body through the digital printer;

[0061] C. The printed tile body is printed with a layer of transparent digital glaze by a digital printer, and the amount of glaze is 80g / m 2 , the printed body of the transparent digital glaze is sent to the roller kiln for firing at 1200°C for 55 minutes. After firing, it exits the kiln and is quickly cooled by cold air, and then slowly cooled to room...

Embodiment 3

[0064] The production technology of described ceramic tile, comprises the following steps:

[0065] A. Add one or more kinds of particles for the tile body into the body powder in proportion, transport it into the hopper of the press by the conveyor belt, and then adopt the method of whole body distribution, and press the press under the pressure of 60MPa to form tiles Body;

[0066] B. Set the printing pattern in advance in the digital printer, load the ink required for printing the pattern, send the formed ceramic tile body into the digital printer, and directly print the printing pattern on the ceramic tile body through the digital printer;

[0067] C. The printed tile body is then printed with a layer of transparent digital glaze by a digital printer, and the amount of glaze is 120g / m 2 , the printed body of the transparent digital glaze is sent to the roller kiln for firing at 1230°C for 50 minutes. After firing, it leaves the kiln and is quickly cooled by cold air, and ...

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Abstract

The invention discloses a production process of a ceramic tile. The production process comprises the following steps: adding one or more types of ceramic tile blank body particles into blank powder according to certain proportions, pressing the mixture to form a ceramic tile blank body by a press in a full-body distribution mode or multiple-time distribution mode, directly printing a preset printing pattern on the ceramic tile blank body by a digital printer, printing a layer of transparent digital glaze material on the printed ceramic tile blank body by the digital printer, or distributing alayer of ceramic frit powder on the printed ceramic tile blank body by a glazing device; and feeding the ceramic tile blank body into a kiln for high-temperature firing, taking the fired ceramic tileout of the kiln, and cooling the ceramic tile to room temperature to obtain a ceramic tile finished product. The production process reduces the use of large-scale equipment such as a ball mill in a glaze processing workshop of a ceramic tile factory, saves the labor cost, and meets the requirements of energy conservation, emission reduction, efficiency increase and environmental protection; and digital printing can realize intelligent control, precise printing positioning, clear patterns and less glaze consumption, can meet the requirements of personalization and customization, simplify the production process, realize the intelligent control in a whole process and realize green manufacturing.

Description

technical field [0001] The invention relates to the technical field of ceramic production, in particular to a ceramic tile production process. Background technique [0002] The traditional ceramic tile production process is to apply glaze on the ceramic tile body through the process of pouring glaze or brushing glaze, and then print on the glaze blank through screen or rubber roller, and then apply a layer of protective glaze on the printing layer to protect the surface glaze layer and For the printing layer, as people's requirements for tiles are getting higher and higher, the positioning accuracy of traditional craftsmanship is not high enough, the wear resistance of tiles is not high enough, the texture of the brick surface is not realistic enough, and the clarity and simulation of printing can no longer satisfy people. However, it is impossible to show the application effect of the particles used for blanks and multiple fabrics, and the traditional craftsmanship has many...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03C8/04C04B41/89
CPCC03C8/04C04B41/52C04B41/89C04B41/50C04B41/0072C04B41/5022
Inventor 钟华龙黄道伟胡锦松赵胜
Owner 佛山市华力达材料科技有限公司
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