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A megasonic electroforming device and method for improving the uniformity of metal micro-electroforming

A micro-electroforming and equipment technology, applied in electroforming, electrolytic components, electrolytic process, etc., can solve problems such as uneven casting layer thickness, achieve high energy utilization rate, good electroacoustic conversion efficiency, and improve dimensional accuracy.

Active Publication Date: 2020-04-07
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the above technical problems, the present invention provides a megasonic electroforming equipment and method for improving the uniformity of metal micro-electroforming, which introduces megasonic wave energy into the micro-electroforming process in a certain way, and improves the micro-electroforming process. The electroforming uniformity is used to solve the problem of uneven thickness of the casting layer in the metal microstructure electroforming process, improve the dimensional accuracy of the electroforming process, and improve the electroforming ability

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  • A megasonic electroforming device and method for improving the uniformity of metal micro-electroforming
  • A megasonic electroforming device and method for improving the uniformity of metal micro-electroforming
  • A megasonic electroforming device and method for improving the uniformity of metal micro-electroforming

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Embodiment Construction

[0028] The present invention will be described in further detail below in conjunction with the embodiments shown in the accompanying drawings.

[0029] A megasonic electroforming equipment structure that improves the uniformity of metal micro-electroforming figure 1 , 2shown. It includes: equipment shell 1, power interface 2, main switch 3, control and display 4, power control box 41, megasonic casting tank 5, stirring mechanism 6, wheels 7, and filter 81, liquid circulation pump 82, liquid circulation Tube 83 and so on. The megasonic casting tank 5 is composed of a megasonic tank 50 and a water bath 51, the water bath is fixed on the support frame A1a, an electric heating tube 91 and a thermocouple 92 are arranged between the megasonic tank and the water bath, and they are fixed at the bottom of the water bath 51 . The circulation pump 82 is placed on the bottom plate 1b of the housing. The liquid circulation pipe A83a passes through the megasonic tank 50 and the water b...

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Abstract

The invention provides a megasonic electroplating device for improving metal microelectroforming uniformity and a method. Bi-directional alternate megasonic waves are coupled in the electroplating process. The device comprises a megasonic plating tank, and the megasonic plating tank comprises piezoelectric ceramic groups, an electroplating tank, a waterproof tank and a water bath; the electroplating tank is fixed in the waterproof tank by sticking to the wall; the waterproof tank is positioned in the water bath and is fixed to the water bath through an upper cover plate which is integral withthe waterproof tank; the piezoelectric ceramic groups are pasted outside the two side walls of the electroplating tank; the electroplating tank is made from a quartz material; the wall thickness of the electroplating tank is the half-wave length of utilized megasonic frequency in quartz; and megasonic signals are introduced into the piezoelectric ceramic groups, and time control of bi-directionalmegasonic vibration is achieved. The method for improving metal microelectroforming uniformity of the megasonic electroplating device comprises the steps that a photoresist microstructure is manufactured on a substrate, and glue film imaging is achieved; and bi-directional alternate megasonic wave irradiation is applied during the electroplating process. According to the megasonic electroplating device and the method, operation is easy and feasible, and uniformity of a plating during the metal microelectroforming process can be effectively improved.

Description

technical field [0001] The invention belongs to the technical field of micro-manufacturing, and relates to a megasonic electroforming device and an electroforming method, in particular to a megasonic electroforming device and a method for improving the uniformity of metal micro-electroforming. Background technique [0002] As the mainstream process of metal micromanufacturing, electroforming technology is often used to manufacture parts with complex shapes that are difficult or costly to manufacture by traditional machining methods because of its high replication accuracy and repeatability. With the development of micro-nano technology, the demand for micro-metal devices continues to increase. In the electroforming process of metal micro-devices, the edge effect of the current will cause the electric field lines to easily concentrate at the corners, and the metal micro-devices after electroforming often have the problem of uneven casting layer thickness in the edge area and ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25D1/00C25D5/20C25D21/10
CPCC25D1/00C25D5/20C25D21/10
Inventor 杜立群翟科王伟泰朱和卿赵文君赵雯
Owner DALIAN UNIV OF TECH
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