Tooth punching cutter for tooth punching of heat insulating aluminum profile by adopting casting process

An aluminum profile and tool technology, which is applied in the field of heat-insulating aluminum profile gear cutting tools, can solve the problems of low bonding strength, large mechanical vibration, affecting the mechanical properties and quality of heat-insulating aluminum profiles, etc., and achieves bonding strength and shearing. High strength, simple and easy equipment structure, and the effect of saving equipment energy consumption

Inactive Publication Date: 2018-06-29
谢正芬
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the thermal insulation aluminum profile industry, aluminum profile door and window processing and curtain wall aluminum profile processing industry adopt the method of extruding a complete aluminum profile at one time, and use a gear cutting machine to mechanically lock the four locking points in the longitudinal direction (vertical cross-sectional direction) of the aluminum profile. The tool is toothed or grooved, and the two-component polyurethane is poured at the pouring slot by the glue injection machine. After the two-component polyurethane is cured, a polyurethane strip is formed. The polyurethane strip and the aluminum profile are connected together to increase the combination of the aluminum profile and the polyurethane. Strength, and then cut off the connection at the pouring notch of the aluminum profile to reduce the thermal conductivity of the aluminum profile, improve the thermal insulation of the aluminum profile doors and windows, and form a heat-insulating aluminum profile; the main purpose of toothing or slotting is to solve the problem of aluminum profiles and polyurethane The compatibility of the rubber strip is poor, especially the adhesion between fluorocarbon, electrophoresis, plastic spraying, and oxidized aluminum profiles and polyurethane is worse, the bonding strength is low, and the shear strength is low. The problem that affects the mechanical properties and quality of heat-insulating aluminum profiles, in order to solve this problem, mechanical reciprocating knives are usually used to make teeth on the four locking points of the aluminum profile notch, and the compound knives are used on the notch of the aluminum profile Cut and extrude uniform small grooves at the four locking points to increase the shear strength. The mechanical compound movement tool movement mechanism is complicated, the mechanical vibration is large, the noise is large, and the efficiency is low.

Method used

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  • Tooth punching cutter for tooth punching of heat insulating aluminum profile by adopting casting process
  • Tooth punching cutter for tooth punching of heat insulating aluminum profile by adopting casting process
  • Tooth punching cutter for tooth punching of heat insulating aluminum profile by adopting casting process

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment approach 1

[0017] Specific implementation mode one: as Figure 1-8 As shown, the cast-indented heat-insulating aluminum profile is composed of a left aluminum profile 1, a polyurethane strip 2 and a right aluminum profile 5, the polyurethane strip 2 is arranged longitudinally along the aluminum profile, and the left aluminum profile 1 passes through the polyurethane strip 2 and the right aluminum profile 5 are connected together, and the polyurethane strip 2 fills the inside of the pouring notch 8; the cast-indented heat-insulating aluminum profile also includes two protruding locking points 6 arranged longitudinally along the aluminum profile, And two rows of rolling locking points 4 arranged longitudinally along the aluminum profile, the raised locking point 6 is located above the connecting strip 7 connecting the left aluminum profile 1 and the right aluminum profile 5, that is, at the bottom of the pouring notch 8, The rolling locking points 4 are respectively located on the upper si...

specific Embodiment approach 2

[0019] Specific implementation mode two: as Figure 1-10 As shown, in the casting method for toothing and heat-insulating aluminum profile toothing cutter, the guide roller 27 is used to replace the guide disc 19 ( Figure 6 , 7 . The raised locking point 6 forms a plurality of extrusion grooves 29 arranged longitudinally along the profile ( Figure 10 ), the spacing b=5-30mm between the extrusion grooves 29, the rolling disc 20 continuously rotates and rolls the two protruding strips 24 above the pouring notch 8, and the tooth tips of the left and right two rolling discs 20 A14 Roll the triangular groove or rectangular groove 3 of the left aluminum profile 1 and the right aluminum profile 5, and the left and right two raised strips 24 are on the tooth tip A14 of the rolling disc 20 and the triangular groove or rectangular groove The 3 parts are disconnected at the same time to form the rolling locking point 4, and the rolling disc 20 drives the aluminum profile 9 to be for...

specific Embodiment approach 3

[0020] Specific implementation mode three: as Figure 1-11 As shown, in the casting method for toothing and heat-insulating aluminum profile toothing cutter, the guide roller 27 is used to replace the guide disc 19 ( Figure 6 , 7 . The protruding locking point 6 forms a plurality of extrusion grooves 29 arranged longitudinally along the aluminum profile ( Figure 11 ), the spacing b=5-30mm between the extrusion grooves 29 reduces the diameter of the rolling disc 20, and the tooth tip A14 of the rolling disc 20 does not contact the protruding strip 24 above the casting groove 8 of the aluminum profile, No rolling locking point 4 is formed, and the aluminum profile pouring notch 8 is still provided with raised strips 24 . Other compositions and connections are the same as those in Embodiments 1 and 2.

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PUM

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Abstract

The invention relates to a tooth punching cutter for a heat insulating aluminum profile and belongs to the field of machining of aluminum profiles, aluminum profile doors and windows and curtain aluminum profiles. The aluminum profile consists of a left side aluminum profile, a polyurethane bar and a right side aluminum profile; the left side aluminum profile is connected with the right side aluminum profile through the polyurethane bar; a tooth punching cutter for tooth punching of the heat insulating aluminum profile by adopting a casting process comprises a guide disc and rolling discs; theguide disc is a sheet-like disc; the outer contour of each rolling disc is in a chain wheel shape; the outer contour of each rolling disc consists of a plurality of tooth tips which are uniformly distributed along the circumference; each tooth tip has a sharp cutting blade; pitches formed by the tooth tips of the rolling disc correspond to the values of intervals L of rolling locking points; an inner hole of each rolling disc and an inner hole of the guide disc are each provided with more than one guide key; the two rolling discs are installed at the two sides of the guide disc in a back-to-back manner; after the aluminum profile is subjected to tooth punching or groove punching treatment by using a rolling disc cutter, the shear strength is increased, energy consumption of equipment is reduced, the manufacturing cost is lowered, the production efficiency is improved, and the rolling disc cutter is simple in structure, easy to implement, small in vibration and low in noise.

Description

technical field [0001] The invention relates to a gear cutting tool for heat-insulating aluminum profiles, which belongs to the fields of aluminum profile processing, aluminum profile door and window processing and curtain wall aluminum profile processing. Background technique [0002] Heat-insulating aluminum profile is a new type of energy-saving building material. It is an aluminum profile composed of non-metallic materials and aluminum alloys. It has the functions of heat insulation and cold insulation. The doors, windows and curtain walls made of this have excellent thermal insulation performance and sound insulation performance. . At present, the thermal insulation aluminum profile industry, aluminum profile door and window processing and curtain wall aluminum profile processing industry adopt the method of extruding a complete aluminum profile at one time, and use a gear cutting machine to mechanically lock the four locking points in the longitudinal direction (vertic...

Claims

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Application Information

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IPC IPC(8): B23D79/00
CPCB23D79/00
Inventor 谢正芬
Owner 谢正芬
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