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Early fault diagnosis method for planetary gearbox based on TEO demodulation and stochastic resonance

A planetary gearbox and stochastic resonance technology, which is applied in machine gear/transmission mechanism testing, mechanical component testing, machine/structural component testing, etc., can solve the problem of limited application effects, underdetermined blind analysis techniques, and non-stationary signal separation difficulties and other problems, to achieve the effect of improving safe and stable operation, reducing difficulty, and avoiding major safety accidents

Active Publication Date: 2018-08-24
FUZHOU UNIV
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  • Application Information

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Problems solved by technology

However, when the energy of the fault signal is extremely small and the noise dominates, the result of signal decomposition will show obvious modal aliasing, and it is difficult to effectively extract the fault signal by using this method alone
However, blind analysis technology has problems such as underdetermination and difficulty in separating non-stationary signals, which limits its practical application effect.

Method used

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  • Early fault diagnosis method for planetary gearbox based on TEO demodulation and stochastic resonance
  • Early fault diagnosis method for planetary gearbox based on TEO demodulation and stochastic resonance
  • Early fault diagnosis method for planetary gearbox based on TEO demodulation and stochastic resonance

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Embodiment 1

[0065] A power transmission failure simulation test stand (DDS) was built to simulate the early crack failure of the planetary gearbox, and a weak crack was processed at the tooth root of the sun gear. The magnetic powder brake applies a torque load of 1.2A (about 46Nm), and the driving motor rotates at a speed of 39.26Hz. Use the acceleration sensor to collect the vibration signal of the planetary gearbox box, and the sampling frequency is f sp It is 12800Hz, and the total sampling time is 1s. The parameters of the number of teeth of the single-stage planetary gearbox are shown in Table 1, and the characteristic frequency of the gearbox shown in Table 2 can be calculated from the parameters of the number of teeth and the input speed.

[0066] Table 1 Teeth parameters of single-stage planetary gearbox

[0067] gear

Sun gear

planetary gear

Ring gear

Number of teeth

28

36

100

[0068] Table 2 Corresponding characteristic frequency of ...

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Abstract

The invention relates to an early fault diagnosis method for a planetary gearbox based on TEO demodulation and stochastic resonance. The early fault diagnosis method comprises the steps: first, performing empirical mode decomposition on a planetary gearbox vibration signal, selecting a component signal containing fault information, and using TEO demodulation operation to obtain a demodulated signal of the component signal; secondly, in order to satisfy a small parameter condition of a stochastic resonance system, appropriately compressing the demodulated signal and performing frequency subsampling; thirdly, with a defined output signal-to-noise ratio of the stochastic resonance system as a fitness function, optimizing structural parameters of the stochastic resonance system by using a particle swarm optimization (PSO) algorithm, and then reconstructing the stochastic resonance system; finally, re-inputting the signal into the parameter-optimized stochastic resonance system to achieve enhanced extraction of fault features. According to the signal preprocessing method based on EMD+TEO disclosed by the invention, the difficulty of fault extraction is reduced, the PSO algorithm is introduced to adaptively realize stochastic resonance driven by parameter adjustment, and the weak early fault of the planetary gearbox is efficiently extracted.

Description

technical field [0001] The invention relates to the field of early fault diagnosis of rotating machinery, in particular to an early fault diagnosis method of a planetary gearbox based on TEO demodulation and stochastic resonance. Background technique [0002] Planetary gear transmission is widely used in various industrial machinery due to its advantages of small size, large transmission ratio and strong load capacity. In some important fields, once the planetary gearbox fails, it will cause extremely serious consequences. Therefore, it is imperative to carry out fault diagnosis of planetary gearbox and explore efficient fault diagnosis methods. [0003] Extracting the fault information contained in the vibration signal is an effective method for gearbox fault diagnosis. The early fault signals of gears are often very weak and easily submerged by noise, so conventional signal processing methods fail to extract weak fault signals of gears. Aiming at the problem of extractin...

Claims

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Application Information

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IPC IPC(8): G01M13/02
CPCG01M13/021G01M13/028
Inventor 张俊钟敏张建群李习科詹鹏飞
Owner FUZHOU UNIV