Establishment method for sintering end point prediction system based on big data and machine learning

A technology of sintering end point and establishment method, which is applied in the direction of lighting and heating equipment, furnace type, furnace control device, etc., and can solve the problems of difficult calculation of vertical sintering speed, inability to predict accurately in practice, and few models for sintering end state prediction

Active Publication Date: 2018-08-31
NORTH CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY
View PDF8 Cites 22 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in actual sintering production, there are many influencing factors, and it is difficult to calculate the vertical sintering speed, so it is difficult to obtain accurate sintering end point information by applying this method on site
[0008] To sum up, the existing methods for predicting the end point of sintering either seriously lag behind or cannot be predicted accurately in practice, and there are few models for predicting the end state of sintering

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Establishment method for sintering end point prediction system based on big data and machine learning
  • Establishment method for sintering end point prediction system based on big data and machine learning
  • Establishment method for sintering end point prediction system based on big data and machine learning

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0107] Present embodiment 1 is in certain steel factory 360m 2 Sintering machine for experimental testing.

[0108] A method for establishing a sintering end point prediction model based on big data and machine learning, specifically comprising the following steps:

[0109] 1) Collect historical data. The sintering process control and data acquisition are realized through the configuration software of the automation system. The automation system includes production process data, equipment status data, inspection data and other components. The data from the sintering production process include: the moisture content of the mixture, the speed of the round roller, the speed of the nine rollers, the thickness of the material layer, the ignition temperature, the pressure of the combustion-supporting air, the flow of the combustion-supporting air, the gas pressure, the gas flow, and the speed of the sintering machine; Equipment status data includes: main pipeline negative pressure...

Embodiment 2

[0121] This embodiment 2 relates to a method of using the prediction model established in embodiment 1 to predict the classification trend of the sintering end position, specifically selecting a set of variable data as input variables and inputting them into the prediction model to obtain the sintering end position of the distribution. Specifically, a total of 1588 sets of data from 17:00 on December 30, 2014 to 16:00 on April 20, 2017 were selected for processing using the data processing method described in Example 1. Among them, 3117 groups of test samples randomly selected are input into the model, and the test samples distributed between 5000 and 6000 groups of total data samples are intercepted for display. Figure 4 It can be seen that most of the change trends fall within the interval of the normal sintering end point, but there are still some samples falling within the interval of the abnormal sintering end point, and the number of samples that deviates from the norma...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses an establishment method for a sintering end point prediction system based on big data and machine learning, and belongs to the field of sintering technological process control.The model establishment method comprises the steps that historical data are collected; data pre-processing is carried out; the model input variable and output variable are determined; an output sample is subject to visual presentation according to a drawing method, the data distribution characteristic and the equipment control accuracy are comprehensively considered, and sintering end point position classification is determined according to technological experience; and a GBDT is used for building a prediction model for sintering end point trend change states. The model established through the method can obtain the trend change range, it can be obtained that current ignition sintering mixture sintering end point positions are six classification trend change conditions including undersintering+++, undersintering++, undersintering+, undersintering, normality and oversintering. Well guidance is provided for a sintering process operator to judge sintering end point in advance and taking measures including fine adjustment, early adjustment and the like.

Description

technical field [0001] The invention relates to the establishment method and application of a sintering endpoint prediction system based on big data and machine learning, and belongs to the field of sintering process control. Background technique [0002] In sintering production, the sintering end point is an important production operation index, and the stability of the sintering end point is the key to controlling the output, quality and cost reduction of sintering ore. The sintering end point is advanced, and the production capacity of the sintering machine cannot be fully utilized, resulting in a reduction in the output of sintering ore; the sintering end point is lagging behind, and the mixture is unloaded at the discharge end of the machine tail before it is completely burned, resulting in a decline in the pass rate and a decrease in the output of the sintering machine. And quality goes down, cost goes up. In addition, if the unburnt sinter enters the blast furnace, i...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): F27B21/14F27D19/00
CPCF27B21/00F27D19/00F27D2019/0096F27M2003/04
Inventor 刘小杰刘颂吕庆孙艳芹石泉陈超刘月明王新蕊
Owner NORTH CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products