Intelligent full-process manufacture brand-new mode for tyre

An intelligent manufacturing and whole-process technology, applied in tires, other household appliances, household appliances, etc., can solve problems such as unstable product quality, unstable process, and low degree of automation, so as to optimize the intelligent manufacturing process, reduce intermediate links, Reduce the effect of manual intervention

Pending Publication Date: 2018-09-07
HEFEI WANLI TIRE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the entire production process of traditional tires is divided into five major processes: rubber mixing, parts, molding, vulcanization, and final inspection. The production mode, from planning to material transportation and information transmission, is manual, which leads to more staffing in each process. The labor efficiency is low, the error rate is high in the whole production process, the automation degree of process equipment is low, and the inventory of labor, equipment and materials cannot be accurately controlled, resulting in high production costs and unstable product quality. With the increasingly fierce market competition , the continuous rise of various costs has made the survival of enterprises difficult. With the development of artificial intelligence, how to effectively solve the problems of low automation of process equipment, high product error rate, high manufacturing cost and production efficiency in traditional tire production. The problem of low quality and unstable process has become the primary problem that enterprises need to solve urgently

Method used

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  • Intelligent full-process manufacture brand-new mode for tyre

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Embodiment 1

[0045] The whole-process intelligent manufacturing mode of tires of the present invention is a brand-new mode of intelligent manufacturing of tires in the whole process, which is a method of intelligent manufacturing of tires in the whole process which is jointly completed by APS production scheduling system, MES manufacturing execution system, various production links, various warehouse links and intelligent logistics system; The method of intelligent manufacturing of tires in the whole process is as follows:

[0046] (1) Define the scheduling method to the APS scheduling system to generate the production plan, and at the same time give it the parameters to start working;

[0047] (2) Define the total production method of tires to the MES manufacturing execution system, and at the same time give it the parameters to start work, where the total production method is associated with each production link in tire production; the MES manufacturing execution system receives the produ...

Embodiment 2

[0120]This embodiment is an improvement made on the basis of Embodiment 1. In this embodiment, an automatic film sampling and inspection production system is provided on the rubber cooling line, and the film automatic sampling and inspection production system controls the production through automatic film sampling and inspection. Partial control, film automatic sampling and inspection system includes sampling equipment, automatic coding equipment, automatic bottling equipment and inspection room, in which sampling equipment, automatic coding equipment, automatic bottling equipment are connected in sequence, and the automatic bottling equipment and inspection room The room is connected by pneumatic conveying, in which the sampling equipment, automatic coding equipment, and automatic bottling equipment are all connected with the film automatic sampling inspection control part.

[0121] When the automatic production system of master / final rubber is working, the MES manufacturing e...

Embodiment 3

[0123] This embodiment is an improvement made on the basis of embodiment 1 or implementation 2. This embodiment is provided with a mold automatic production system, a mold library and a mold library control system, wherein the mold automatic production system accepts the control of the vulcanization automatic production control part, The mold library control system accepts the tasks of the MES manufacturing execution system, and the mold library control system controls the mold library to complete the output and storage work.

[0124] When performing vulcanization production, the MES manufacturing execution system sends production tasks to the vulcanization automation production control part, and generates a mold assembly construction task list. When the vulcanization automation production control part controls the vulcanization automation production system, it also sends the task to the mold automation production system. The mold automation production system selects the molds ...

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Abstract

The invention discloses an intelligent full-process manufacture brand-new mode for a tyre, and relates to a tyre production and manufacture mode, in particular to an intelligent full-process manufacture brand-new mode for the tyre. The intelligent full-process manufacture brand-new mode for the tyre comprises a tyre full process intelligent manufacture method which is jointly finished by an APS (Automatic Purchase System) production scheduling system, an MES (Manufacturing Execution System), each production link, each warehouse link and an intelligent logistics system. According to the intelligent manufacture brand-new mode for the tyre full process, through the MES, each production system is controlled to finish a production task, the automation and the intelligence of a full process of raw material convey to finished product delivery can be realized, and the intelligent manufacture brand-new mode has an outstanding meaning on the aspects of labor productivity improvement, product quality stability guaranteeing, manufacture cost reduction and the like.

Description

technical field [0001] The invention relates to a tire manufacturing mode, in particular to a brand-new mode of manufacturing tires in an intelligent manner. Background technique [0002] At present, the entire production process of traditional tires is divided into five major processes: rubber mixing, parts, molding, vulcanization, and final inspection. The production mode, from planning to material transportation and information transmission, is manual, which leads to more staffing in each process. The labor efficiency is low, the error rate is high in the whole production process, the automation degree of process equipment is low, and the inventory of labor, equipment and materials cannot be accurately controlled, resulting in high production costs and unstable product quality. With the increasingly fierce market competition , the continuous rise of various costs has made the survival of enterprises difficult. With the development of artificial intelligence, how to effect...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29D30/00
CPCB29D30/0016B29D30/005B29D2030/0038
Inventor 石峥李承民胡永方贺建浩王晓磊李斌刘世显张目陶海王忠文周仁山何宇峰邹业
Owner HEFEI WANLI TIRE CO LTD
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