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Full-body porcelain tile and preparing method thereof

A ceramic tile, whole body technology, applied in the direction of manufacturing tools, ceramic molding machines, molding conveyors, etc., can solve the problems of unreasonable material combination and distribution of colors, complicated processes, and high product costs, and achieve strong industrial operability, Simple process flow and excellent wear resistance

Inactive Publication Date: 2018-09-07
佛山市高明贝斯特陶瓷有限公司 +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the preparation method of this application has the following deficiencies: (1) the cloth of the color green body layer adopts the common "material accumulation" cloth mode in the industry, that is, various color material powders are scattered from the cloth mouth by gravity after being mixed. On the belt of the cloth car, until the cloth of the colored green body layer is completed, the randomness of the whereabouts of the powder is relatively large
In this way, although the green body layer contains various color materials, its distribution is uncontrollable, and the distribution of the envisioned texture lines cannot be realized, and the subsequent pattern decoration layer does not match the pattern of the colored green body layer, which is not really meaningful. (2) The glaze with a sinking effect applied by screen or inkjet printing matches the lines of the patterned decorative layer, and after firing, it is painted on the surface decorative layer (actually transparent glaze) The "depression" effect corresponding to the pattern decoration layer is formed; this so-called three-dimensional effect only accounts for a small proportion in the thickness direction of the brick, and it is only the "three-dimensional" of the transparent glaze layer, not the "three-dimensional" of the color line texture. Therefore, the overall three-dimensional decoration effect is extremely limited; (3) There are many preparation processes, the process is complicated, and the distribution of colored materials is relatively unreasonable, resulting in higher product costs

Method used

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  • Full-body porcelain tile and preparing method thereof
  • Full-body porcelain tile and preparing method thereof
  • Full-body porcelain tile and preparing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] like figure 1 Shown, a kind of preparation method of whole body porcelain tile, comprises the steps:

[0036] S1: In terms of mass fraction, the basic material of the ceramic body is made of quartz, kaolin, feldspar and ball clay according to the chemical composition: SiO 2 69.5%, Al 2 o 3 19.5%, K 2 O 5.6%, Na 2 O 3.8%, CaO 1.2%, MgO 0.4% ingredients, prepared by wet ball milling and spray drying;

[0037] Add black ceramic pigment (accounting for 1.5wt% of the mass fraction of the basic ceramic body base material) to the obtained part of the ceramic body base material, and dry mix to obtain a color-matched ceramic powder (blue). Distribute the basic blank of the ceramic body on the belt of the distribution car, and pre-roll forming, and control the forming pressure to obtain a bulk density of 0.8g / cm 3 , a green body with a thickness of 10mm;

[0038] S2: Utilize the green body with good color figure 2 The scraper cone-feeder cone structure shown forms the ...

Embodiment 2

[0046] like figure 1 Shown, a kind of preparation method of whole body porcelain tile, comprises the steps:

[0047] In terms of mass fraction, the base material of the ceramic body is made of quartz, kaolin, feldspar and talc according to the chemical composition: SiO 2 72%, Al 2 o 3 22%, K 2 O 1.8%, Na 2 O 2.2%, CaO 0.9%, MgO 1.1% ingredients, prepared by wet ball milling and spray drying;

[0048] Add 8wt% (the mass fraction of the vanadium-zirconium blue material to the basic material of the ceramic body) of the vanadium-zirconium blue material to the obtained part of the ceramic body base material and dry mix to obtain a color-matched ceramic powder (light blue) .

[0049] Put the basic powder of the ceramic green body on the belt of the distribution car, and after pre-rolling, the bulk density is 1.3g / cm 3 , a green body with a thickness of 15mm;

[0050] Utilize the green body with good color figure 2 The scraper cone-feeder cone structure shown forms a whole...

Embodiment 3

[0053] like figure 1 Shown, a kind of preparation method of whole body porcelain tile, comprises the steps:

[0054] In terms of mass fraction, the base material of the ceramic body is made of quartz, feldspar, talc and ball clay according to the chemical composition: SiO 2 66%, Al 2 o 3 19%, K 2 O 6.0%, Na 2 O 5.4%, CaO 1.8%, MgO 1.8% ingredients, prepared by wet ball milling and spray drying;

[0055] Add 1wt% (wrapped yellow material accounts for the mass fraction of the ceramic body base material) of the packaged yellow material and 3wt% (the mass fraction of the zirconium-praseodymium yellow material accounts for the ceramic body base material) of zirconium to the obtained part of the ceramic body base material. The praseodymium yellow material is dry-mixed to obtain a color-matched ceramic powder (light yellow).

[0056] Put the basic powder of the ceramic body on the belt of the distribution car, and after pre-rolling, the bulk density is 1.5g / cm 3 , a green bod...

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Abstract

The invention discloses a full-body porcelain tile and a preparing method thereof. The preparing method includes the steps of evenly spreading a porcelain blank base material on a material spreading car belt, forming linear filling pits in a blank body according to the unclosed linear route through a material scrapping cone after pre-rolling forming, and instantaneously supplementing color-matchedporcelain powder through a material supplementing cone connected with the material scrapping cone. After a material scrapping and supplementing line is formed, the porcelain blank body with a coloredline texture on the full body is formed through dry-pressing forming. Ground glaze pouring, ink-jet printing or silk-screen printing for forming the line texture corresponding to the colored line texture on the full body and transparent glaze pouring are conducted on the porcelain blank body. The porcelain blank body is put in a kiln for high-temperature firing and edge grinding and polishing after being dried, so the porcelain tile with the full-body effect is obtained. The distribution of the textile lines of the surface of the prepared full-body porcelain tile is consistent with the distribution of the textile lines in the blank body, and the full-body porcelain tile has the real full-body effect and is good in pattern wear resistance, simple in process and low in cost.

Description

technical field [0001] The invention relates to the technical field of ceramic tile preparation, in particular to a full-body porcelain tile and a preparation method thereof. Background technique [0002] The porcelain tile defined in the national standard is a ceramic tile product with a water absorption rate of less than 0.5%. Because of its high strength, low water absorption rate, good wear resistance and stain resistance, it is widely used and has a broad market space. Porcelain tiles have now become the main product category in the architectural ceramics industry, including polished tiles, glazed tiles, marble tiles and other detailed classifications. In recent years, with the continuous improvement of equipment and technology in the building ceramic industry, while realizing the excellent physical properties of porcelain tile products, special attention has been paid to the play of its decorative effect: it is expected that porcelain tile products can be as close as p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/14C04B41/89B28B5/02B28B11/08B28B11/04B28B3/00
CPCB28B3/00B28B5/021B28B11/04B28B11/044B28B11/08C04B35/14C04B41/009C04B41/52C04B41/89C04B2235/3201C04B2235/3206C04B2235/3208C04B2235/3217C04B2235/608C04B2235/612C04B41/504C04B41/4572C04B41/5022
Inventor 刘建新钟健光何晓阳刘建平何国强叶祥余东海陈鹏程吕仕康
Owner 佛山市高明贝斯特陶瓷有限公司
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