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Static eliminating precoated sand and preparation method thereof

A technology to eliminate static electricity and coated sand, which is applied in the direction of manufacturing tools, casting molding equipment, metal processing equipment, etc., can solve the problems of electrons not being discharged in time, uneven particle size distribution, and fluidity of coated sand, etc. The harm of static electricity to the human body, the uniform particle size distribution, and the effect of reducing stratification

Active Publication Date: 2018-09-14
YANCHENG RENCHUANG SAND IND TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in the process of producing coated sand, due to the friction between sand grains and the waste heat generated in the production process, electrons are generated on the surface of coated sand. These electrons cannot be discharged in time and will remain in the coated sand. Static electricity is formed on the surface
The existence of static electricity will make the fluidity of the coated sand worse and the particle size distribution uneven, causing many adverse effects on the detection and production of coated sand products.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The invention provides a static-eliminating coated sand, which comprises the following raw materials in parts by weight: 100 parts of silica sand, 1 part of thermoplastic phenolic resin, 1.5 parts of curing agent, and 0.1 part of calcium stearate;

[0034] And add an antistatic agent with 30% of the mass of phenolic resin;

[0035] The curing agent is an aqueous solution of urotropine, and the weight ratio of urotropine to water is 1:2.5.

[0036] The preparation method of described anti-static coating sand, comprises the following steps:

[0037] (1) phenolic resin and antistatic agent are mixed uniformly, obtain phenolic resin and antistatic agent mixture;

[0038] (2) Heat the raw sand to 160°C, add the mixture of phenolic resin and antistatic agent, stir for 10s until the mixture is uniform;

[0039] (3) Add curing agent to the mixture obtained in step (2) and stir for 10 seconds until it is evenly mixed, then add calcium stearate. ;

[0040] (4) After the prima...

Embodiment 2

[0042] The invention provides a static-eliminating coated sand, which comprises the following raw materials in parts by weight: 100 parts of silica sand, 2 parts of thermoplastic phenolic resin, 1 part of curing agent, 0.2 part of calcium stearate, and 0.1 part of silicone oil;

[0043] And add 10% antistatic agent of phenolic resin mass;

[0044] The curing agent is an aqueous solution of urotropine, and the weight ratio of urotropine to water is 1:3.5.

[0045] The preparation method of described anti-static coating sand, comprises the following steps:

[0046] (1) phenolic resin and antistatic agent are mixed uniformly, obtain phenolic resin and antistatic agent mixture;

[0047] (2) Heat the raw sand to 130°C, add the mixture of phenolic resin and antistatic agent, stir for 30s until the mixture is uniform;

[0048] (3) Add curing agent to the mixture obtained in step (2) and stir for 3 seconds until it is evenly mixed, then add calcium stearate. ;

[0049] (4) Crushin...

Embodiment 3

[0052] The invention provides a static-eliminating coated sand, which comprises the following raw materials in parts by weight: 100 parts of silica sand, 1.5 parts of thermoplastic phenolic resin, 1.2 parts of curing agent, 0.5 parts of calcium stearate, and 0.2 parts of silicone oil;

[0053] And add 20% antistatic agent of phenolic resin mass;

[0054] The curing agent is an aqueous solution of urotropine, and the weight ratio of urotropine to water is 1:3.

[0055] The preparation method of described anti-static coating sand, comprises the following steps:

[0056] (1) phenolic resin and antistatic agent are mixed uniformly, obtain phenolic resin and antistatic agent mixture;

[0057] (2) Heat the raw sand to 150°C, add the mixture of phenolic resin and antistatic agent, stir for 20s until the mixture is uniform;

[0058] (3) Add curing agent to the mixture obtained in step (2) and stir for 5 seconds until it is evenly mixed, then add calcium stearate, if the raw material...

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Abstract

The invention relates to static eliminating precoated sand. A stratification phenomenon of the precoated sand is reduced and the size distribution is more uniform. The flowability of the precoated sand is improved, so that a mold-filling capacity of the precoated sand is increased in a core preparation process, the generating probability of detects such as loose sand cores and defective blocks isreduced, and therefore, the rate of finished products of castings is increased, the production cost is lowered, and damage of static electricity in the using process of the precoated sand on human body is also eliminated. According to a preparation method of the static eliminating precoated sand provided by the invention, the preparation process is adjusted properly according to compositions of raw materials. The preparation method comprises the following steps: firstly, blending phenolic resin and an antistatic agent; and then adding the mixture into heated raw sand, wherein the coating effect of the phenolic resin is excellent, static electricity generated in the blending process of the phenolic resin and the original sand is eliminated, and the size distribution and flowing property ofthe produced precoated sand are good. A conducting device is additionally arranged to export static electricity in a precoated sand product, so that the antistatic agent does not act yet, and the produced static electricity is eliminated immediately.

Description

technical field [0001] The invention belongs to the technical field of casting, and in particular relates to static-eliminating coated sand and a preparation method thereof. Background technique [0002] The existing production of coated sand is mainly through heating and blending of raw sand and thermoplastic phenolic resin. Under the action of curing agent, the resin is wrapped on the surface of sand grains, and after crushing and cooling, it becomes coated sand for foundry. [0003] However, in the process of producing coated sand, due to the friction between sand grains and the waste heat generated in the production process, electrons are generated on the surface of coated sand. These electrons cannot be discharged in time and will remain in the coated sand. Static electricity builds up on the surface. The existence of static electricity will make the fluidity of the coated sand worse and the particle size distribution uneven, causing many adverse effects on the detecti...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/02B22C1/22B22C5/00
CPCB22C1/02B22C1/2253B22C5/00
Inventor 冯俊龙尹海军李卓情岳霆秦申二
Owner YANCHENG RENCHUANG SAND IND TECH CO LTD
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