A large-diameter nickel-based composite pipe x groove welding method without argon back filling

A welding method and technology for composite pipes, applied in welding equipment, welding accessories, arc welding equipment and other directions, can solve the problems of affecting the integrity and plasticity of welded joints, expensive nickel-based alloy welding materials, and high interlayer temperature, etc. The effect of saving gas filling time, saving welding time, and thickness of deposited metal

Active Publication Date: 2020-06-23
CHINA NAT CHEM ENG THIRD CONSTR
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Otherwise, using nickel-based alloy welding consumables first and then carbon steel welding consumables will inevitably cause the interlayer temperature of the iron-nickel-based alloy Incoloy825 to exceed 100°C, which will affect the integrity and plasticity of the welded joints
Nickel-based alloy welding consumables are expensive, and a large amount of welding consumables is required for welding large-diameter composite pipes; and for large-diameter pipes, the amount of argon gas required for argon back protection is also increased, which further increases the cost
Argon back protection requires multiple steps to check the quality, the steps are cumbersome, and the welding time is long

Method used

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  • A large-diameter nickel-based composite pipe x groove welding method without argon back filling
  • A large-diameter nickel-based composite pipe x groove welding method without argon back filling
  • A large-diameter nickel-based composite pipe x groove welding method without argon back filling

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Embodiment 1

[0028] The nickel-based alloy composite pipe welded in this example has a pipe diameter of Φ508mm, a base layer Q245R with a thickness of 16mm, and a clad Incoloy825 with a thickness of 5mm. figure 1 It is an X-shaped groove of the annular weld, the groove angle α is 65°, the root gap b is 2mm, the blunt edge length p is 2mm, and the distance h from the root of the base groove to the base and the cladding surface is 3mm.

[0029] The welding step is as follows: machining grooves on the end faces of the two nickel-based alloy composite pipes to be welded, and then connecting the two ends to form a circular weld, and the circular weld is in the shape of a circular weld. figure 1 The X-shaped groove shown; double-sided welding is adopted, the base layer is first welded with a carbon steel wire electrode, and then the transition layer and the cladding layer are welded in turn with a nickel-based alloy wire electrode; the entire welding process does not use argon gas back protection...

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Abstract

The invention provides a large-caliber nickel base composite pipe X groove no-back surface argon filling welding method. A base layer of a nickel base alloy composite pipe is Q245R; a composite layeris Incoloy825; and the pipe diameter is not smaller than 500 mm. The method firstly adopts carbon steel welding wires and welding strips to weld the base layer, and then, uses welding wires and welding strips of nickel base alloys for welding a transition layer and the composite layer. The argon back surface protection is not used in the whole welding process, so that a lot of argon is saved, andwelding steps are simplified; and the base layer is welded by common carbon steel, so that the welding material cost is low, and the welding layer number is low. The method shortens the construction period, saves the energy, reduces the emission, and achieves excellent economical benefit and social benefit.

Description

technical field [0001] The invention belongs to the technical field of pipeline welding, and in particular relates to a method for welding a large-diameter nickel-based composite pipe X groove without argon filling on the back side. Background technique [0002] Incoloy 825 is a titanium-stabilized fully austenitic nickel-iron-chromium alloy with additions of copper and molybdenum. It is resistant to acid and alkali metal corrosion in both oxidizing and reducing environments. It is a typical heat-resistant alloy and can be used at high temperatures. high pressure medium. Q245R is a rigid carbon steel that provides better mechanical properties. Q245R and Incoloy825 composite pipes use Q245R as the base layer and Incoloy825 as the clad layer, which combines the excellent properties of the two materials, so they are more and more widely used in the petrochemical industry. [0003] For the welding of Q245R and Incoloy825 clad pipe, in the traditional method, the annular weld o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/16B23K9/32
CPCB23K9/16B23K9/32
Inventor 程国华苏玉贤吴燕张少宾段秀丽宋丽
Owner CHINA NAT CHEM ENG THIRD CONSTR
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