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A combined bottle body manufacturing method for an aluminum alloy liquefied petroleum gas bottle

A technology of liquefied gas cylinders and manufacturing methods, which is applied in the manufacture of container structures, gas/liquid distribution and storage, fluid treatment, etc., can solve the problems of poor corrosion resistance of steel materials, high road transportation costs, and high labor intensity. High pressure, superior physical and chemical properties, reduce the effect of manufacturing process

Active Publication Date: 2020-06-05
KUNMING METALLURGY INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, as a common fuel, liquefied petroleum gas has quickly entered thousands of households due to its convenience, speed and cleanliness. However, due to the heavy weight of steel cylinders for storing liquefied petroleum gas, road transportation costs are high and the handling process is labor-intensive. At the same time, steel also has shortcomings such as poor corrosion resistance.

Method used

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  • A combined bottle body manufacturing method for an aluminum alloy liquefied petroleum gas bottle
  • A combined bottle body manufacturing method for an aluminum alloy liquefied petroleum gas bottle
  • A combined bottle body manufacturing method for an aluminum alloy liquefied petroleum gas bottle

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Example 1: 1) Calculate the raw material size required for the preparation according to the size of the petroleum liquefied gas cylinder to be prepared, and cut the aluminum alloy round bar ingot into a round slab of required thickness according to the calculated size, so that the round The slab becomes the bottle body blank 3 for preparing petroleum liquefied gas cylinders;

[0034] 2) Put the cut bottle body blank 3 into a heating furnace with a furnace temperature of 200°C~400°C and heat for 30min~90min;

[0035] 3) Apply lubricant on the pressure head 1 of the extruder, the outside of the bottle body blank 3 and the inner wall of the mold cavity 2, and then put the bottle body blank 3 in the mold cavity 2, and the pressure head 1 with 3~ Press down the bottle body blank 3 at a descending speed of 5mm / s, so that the bottle body blank 3 begins to slide and deform along the surface of the mold cavity 2, and the pressure of the pressing head 1 gradually increases with t...

Embodiment 2

[0040]Example 2: 1) Calculate the raw material size required for the preparation according to the size of the petroleum liquefied gas cylinder to be prepared, and cut the aluminum alloy round bar ingot into a circular slab of required thickness according to the calculated size, so that the round The slab becomes the bottle body blank 3 for preparing petroleum liquefied gas cylinders;

[0041] 2) Put the cut bottle body blank 3 into a heating furnace with a furnace temperature of 200°C~400°C and heat for 30min~90min;

[0042] 3) Apply lubricant on the pressure head 1 of the extruder, the outside of the bottle body blank 3 and the inner wall of the mold cavity 2, and then put the bottle body blank 3 in the mold cavity 2, and the pressure head 1 with 3~ Press down the bottle body blank 3 at a descending speed of 5mm / s, so that the bottle body blank 3 begins to slide and deform along the surface of the mold cavity 2, and the pressure of the pressing head 1 gradually increases with...

Embodiment 3

[0047] Example 3: 1) Calculate the raw material size required for the preparation according to the size of the petroleum liquefied gas cylinder to be prepared, and cut the aluminum alloy round bar ingot into a round slab of required thickness according to the calculated size, so that the round The slab becomes the bottle body blank 3 for preparing petroleum liquefied gas cylinders;

[0048] 2) Put the cut bottle body blank 3 into a heating furnace with a furnace temperature of 200°C~400°C and heat for 30min~90min;

[0049] 3) Apply lubricant on the pressure head 1 of the extruder, the outside of the bottle body blank 3 and the inner wall of the mold cavity 2, and then put the bottle body blank 3 in the mold cavity 2, and the pressure head 1 with 3~ Press down the bottle body blank 3 at a descending speed of 5mm / s, so that the bottle body blank 3 begins to slide and deform along the surface of the mold cavity 2, and the pressure of the pressing head 1 gradually increases with t...

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Abstract

The invention discloses a combined cylinder body manufacturing method for an aluminum-alloy liquefied petroleum gas cylinder. The method comprises the steps of blank heating, cylinder body extruding and cylinder body welding. The method particularly comprises the steps that an aluminum-alloy round-rod ingot blank is cut into cylinder body blanks, and then the cylinder body blanks are put into a heating furnace for heating; and the heated cylinder body blanks are put into a mold cavity of an extruding machine to be extruded and formed into finished cylinder body products, and the finished cylinder body products subjected to extruding forming are spliced and welded into a whole, wherein the height of the mold cavity is h, and h is a positive number and larger than the height of a pressure head. According to the combined cylinder body manufacturing method for the aluminum-alloy liquefied petroleum gas cylinder, metal can flow uniformly in the extruding process; compared with parts manufactured through a traditional punching method, the size precision is high, cylinder bodies with thinner thicknesses can be manufactured, the interior tissue of the cylinder bodies is more compact, the self weight of each cylinder body is greatly reduced, the tolerance pressure is higher than that of a traditional liquefied petroleum gas cylinder, the cylinder body performance is better compared witha traditional punching manner, and the safety is further improved. Compared with the prior art, the manufacturing procedures of the gas cylinders are reduced, the production and processing efficiencyis improved, and the production cost is reduced.

Description

technical field [0001] The invention belongs to the technical field of liquefied petroleum gas filling, in particular to a method for manufacturing a combined bottle body of an aluminum alloy liquefied petroleum gas cylinder. Background technique [0002] High-pressure gas cylinders are widely used to store and fill high-pressure gases such as LPG, CNG (liquefied petroleum gas, compressed natural gas), biogas, oxygen, hydrogen, etc. Keep it for use. In recent years, as a common fuel, liquefied petroleum gas has quickly entered thousands of households due to its convenience, speed and cleanliness. However, due to the heavy weight of steel cylinders for storing liquefied petroleum gas, road transportation costs are high and the handling process is labor-intensive. At the same time, steel also has shortcomings such as poor corrosion resistance. Contents of the invention [0003] The object of the present invention is to provide a method for manufacturing a combined bottle b...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00F17C1/14
CPCB23P15/00F17C1/14F17C2201/032F17C2203/0646F17C2203/0648F17C2209/2181F17C2209/221F17C2223/0153
Inventor 胥福顺岳有成谭国寅田怡李恒孙彦华陈劲戈曹瑞珂
Owner KUNMING METALLURGY INST
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