Preparation method of continuous carbon fiber reinforced aluminum-based composite material

A technology for reinforcing aluminum-based and composite materials, which is applied in the field of continuous carbon fiber-reinforced aluminum-based composite materials. It can solve the problems of easy segregation of carbon fibers, difficulty in controlling carbon fiber content and spacing, and achieve avoidance of segregation, low cost, and wide application. foreground effect

Active Publication Date: 2018-11-23
江苏戍卫新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Aiming at the problems that the existing carbon fiber reinforced aluminum matrix composites have difficulty in controlling the content and spacing of carbon fibers and the easy segregation of carbon fibers during the preparation process, the present invention provides a method for preparing continuous carbon fiber reinforced aluminum matrix composites

Method used

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  • Preparation method of continuous carbon fiber reinforced aluminum-based composite material
  • Preparation method of continuous carbon fiber reinforced aluminum-based composite material
  • Preparation method of continuous carbon fiber reinforced aluminum-based composite material

Examples

Experimental program
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Effect test

Embodiment 1

[0044] A preparation method of continuous carbon fiber reinforced aluminum matrix composite material:

[0045] Step 1. Immerse the carbon fibers in concentrated sulfuric acid for 10 minutes, take out and rinse the residual acid on the surface to neutral, disperse the carbon into carbon fiber monofilaments, take 50-200 carbon fibers as a cluster, arrange each cluster in parallel, and fix the two ends with clamps. Cut off the excess carbon fiber at both ends, and plate a layer of copper with a thickness of 2 μm on the surface of the carbon fiber by electroless copper plating to obtain a prepreg, such as figure 2 shown;

[0046]Step 2, 400ml hydroxyethyl methacrylate is dissolved in 600ml toluene to get a gel solution, add 10% acrylic resin of gel solution weight to the gel solution, mix well, then add 0.5% gel weight benzoyl peroxide to obtain an organic adhesive;

[0047] Step 3, immerse the prepreg in the organic adhesive for 5-10 seconds, take it out, immerse the prepreg a...

Embodiment 2

[0057] A preparation method of continuous carbon fiber reinforced aluminum matrix composite material:

[0058] Step 1. Immerse the carbon fibers in concentrated sulfuric acid for 15 minutes, take out and rinse the residual acid on the surface until neutral, disperse the carbon into carbon fiber monofilaments, take 50-200 carbon fibers as a cluster, arrange each cluster in parallel, and fix both ends with clamps. Cut off the excess carbon fiber at both ends, and plate a layer of copper with a thickness of 3 μm on the surface of the carbon fiber by electroless copper plating to obtain a prepreg, such as figure 2 shown;

[0059] Step 2, 500ml hydroxyethyl methacrylate is dissolved in 500ml toluene to get a gel solution, add 7% acrylic resin of gel solution weight to the gel solution, mix well, then add 0.8% gel weight benzoyl peroxide to obtain an organic adhesive;

[0060] Step 3, immerse the prepreg in the organic adhesive for 5-10 seconds, take it out, immerse the prepreg a...

Embodiment 3

[0067] A preparation method of continuous carbon fiber reinforced aluminum matrix composite material:

[0068] Step 1. Immerse the carbon fibers in concentrated sulfuric acid for 20 minutes, take out and rinse the residual acid on the surface until neutral, disperse the carbon into carbon fiber monofilaments, take 100 to 200 carbon fibers as carbon fiber bundles, fix both ends of the carbon fiber bundles, and arrange them in parallel One row, cut off the excess carbon fiber at both ends to get a prepreg, such as figure 2 shown;

[0069] Step 2, 600ml hydroxyethyl methacrylate is dissolved in 400ml toluene to obtain a gel solution, add 5% acrylic resin of gel solution weight to the gel solution, mix well, then add 1.0% gel weight benzoyl peroxide to obtain an organic adhesive;

[0070] Step 3: Immerse the prepreg in the organic adhesive for 5-10 seconds, take it out, immerse the prepreg adhered with the organic adhesive in aluminum powder with an average particle size of 100...

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Abstract

The invention provides a preparation method of a continuous carbon fiber reinforced aluminum-based composite material. According to the preparation method provided by the invention, the thickness of an aluminum layer adhered to the surface of the carbon fiber can be controlled by adopting a method of adhering curing aluminum powder to the surface of continuous carbon fiber through organogel, so that the content and the spacing of the carbon fiber in a composite material after hot pressing sintering can be controlled, the carbon fiber can be parallelly distributed in an aluminum matrix, and analuminum-based composite material with high carbon fiber content can be prepared. The preparation method disclosed by the invention is low in cost and easy to operate and is capable of realizing industrialized production; the strength of the carbon fiber reinforced aluminum-based composite material obtained through the preparation method provided by the invention is obviously superior to that of the carbon fiber reinforced aluminum-based composite material prepared through an existing infiltration method, and a wide application prospect is obtained.

Description

technical field [0001] The invention relates to the technical field of composite material preparation, in particular to a preparation method of continuous carbon fiber reinforced aluminum matrix composite material. Background technique [0002] Carbon fiber reinforced aluminum matrix composites combine the characteristics of high specific strength, specific modulus, and low thermal expansion coefficient of carbon fibers. On the premise of ensuring the electrical conductivity of aluminum, they also have high strength, high thermal conductivity, wear resistance, With the advantages of ablation and welding resistance, its application fields have gradually expanded from aerospace and military fields to civilian automobile industry, electronics, sporting goods, construction and other fields, showing great potential. Carbon fiber reinforced aluminum matrix composites have good designability, and aluminum matrix composites with both electrical and mechanical properties can be prepa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C49/06C22C49/14C22C47/14C22C47/06C22C101/10
CPCC22C47/06C22C47/14C22C49/06C22C49/14
Inventor 石永亮戚翠芬李爽韩立浩赵晓萍李秀敏时彦林陈敏黄伟青齐素慈
Owner 江苏戍卫新材料科技有限公司
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