An offline detection system for explosive bead filter rods

Abstract

The invention belongs to the technical field of tobacco equipment, and provides an off-line detection system for a blast capsule filter rod. The off-line detection system for a blast capsule filter rod comprises a body, a blast capsule filter rod hopper, a negative pressure fan, an air filter, an air compressor, an oil-water separator, a microwave detecting device, a blast capsule filter rod beltconveying device, a silencer, a static eliminator, a control system, a PLC controller, a high speed solenoid valve, a blast capsule filter rod taking wheel, a negative pressure suction belt conveyingdevice, a double acceleration wheel conveying device, a blast capsule filter rod rolling out wheel, and an unloading rod mechanical shift fork, wherein the blast capsule filter rod taking wheel, the negative pressure suction belt conveying device, the double acceleration wheel conveying device, the blast capsule filter rod rolling out wheel and the unloading rod mechanical shift fork are detachably connected to the body through hole slots. The off-line detection system for a blast capsule filter rod has the advantages that the detection system is simple and convenient to operate; the blast capsule filter rod is not subject to secondary pollution of the detection process; the detection is at a uniform speed and is stable and reliable; the detection accuracy is high; the noise is low; the detection efficiency is high; the maintenance is convenient; and the blast capsule filter rod detected by the off-line detection system has high quality.

Description

technical field [0001] The invention belongs to the technical field of tobacco equipment, and in particular relates to an off-line detection system for a bead filter rod. Background technique [0002] In order to implement the industry development decision of “adjusting structure and increasing tax profits” in the cigarette industry, enterprises in the tobacco industry have developed a new variety of cigarettes with popped filter rod tips in recent years, which effectively reduces the health hazards of cigarettes to consumers and enhances the It satisfies the experience of cigarette consumers, conforms to the diversified needs of cigarette consumers, and is generally favored by cigarette consumers. According to industry statistics in 2017, the annual sales volume of bead filter-tip cigarettes was 349,000 boxes (4.36 billion pieces). Facing the hot sales market and the huge demand for continued explosive growth of bead filter-tip cigarettes, we need to develop as soon as poss...

AI Technical Summary

Problems solved by technology

The problems and defects of this manual inspection method are low efficiency, low accuracy, high labor cost, high labor intensity, great damage to the eyes of inspection personnel, and the rate of qualified products cannot be effectively guaranteed; the second is the airflow emission detection The inspection method is to use the special off-line detection equipment for blasting bead filter rods. The principle is to use compressed air to blow and launch the blasting bead filter rods in the axial direction, so that the blasting bead filter rods pass through the microwave detection device one by one, and the microwave detection device sends air to the solenoid valve. Screening and Rejection Instructions

The problems and defects of this detection and inspection method are: 1. The oil, water and impurities in the compressed air cause secondary pollution to the blasting bead filter rod; When the bead filter rod passes through the microwave detection device, it cannot guarantee a constant speed and stability, so the microwave detection device cannot accurately detect and judge the position of the detonation beads in the filter rod, and the detection reliability is poor; Produces a sharp blasting sound, which greatly exceeds the 85dB industrial safety level; 4. The equipment failure rate is high and difficult to repair, and the effective start-up rate is low; 5. The detection efficiency is not high, and the relatively stable detection speed is 60 meters to 80 meters per minute, exceeding 80 meters / min, its detection accuracy will be greatly reduced, and the limit speed is 120m / min

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