Method for preparing nanometer ceramic particle dispersion enhancing copper-based composite material through multi-step ball milling and multi-step gas phase reduction
A technology of nano-ceramic particles and dispersion-strengthened copper, which is applied in the field of copper-based composite materials, can solve the problems of low volume fraction of strengthening phase, uniform distribution of unfavorable strengthening phase, and increased difficulty in process control, and achieve excellent comprehensive performance.
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[0035] Example 1
[0036] 1) Simply mix 48.75g of nano-copper oxide powder and 1.25g of nano-alumina powder, the nano-alumina powder accounts for 4% of the total volume of the mixed powder;
[0037] 2) Put the above mixed powder, cemented carbide balls, ball-to-material ratio of 20:1 and 50mL of absolute ethanol into the cemented carbide ball mill tank.
[0038] 3) Put the ball milling jar into the planetary ball mill, and perform the first high-energy ball milling at a revolution speed of 300r / min and a milling time of 2h;
[0039] 4) The material after ball milling is used as the precursor powder. Put the precursor powder into a quartz tube furnace, evacuate to 15 Pa, and then pass the reducing gas CO after the temperature is raised to 100°C to reduce the precursor powder once. After holding for 120 minutes, it is cooled to room temperature along with the furnace to obtain copper powder and The alumina particles are all nano-scale first-class copper-based composite powders;
[0040]...
Example Embodiment
[0044] Example 2
[0045] The preparation method is basically the same as that of Example 1, except that:
[0046] Step 1) is a mixed powder of 49.49g nanometer copper oxide powder and 0.51g nanometer silicon carbide powder, and nanometer silicon carbide powder accounts for 2% of the total volume of the mixed powder;
[0047] Step 3) The revolution speed of one ball mill is 250r / min, and the ball milling time is 4h;
[0048] In step 4), the primary reduction temperature is 120℃, and the reduction holding time is 70min.
[0049] After spark plasma sintering, a copper-based composite material with a volume fraction of nano-silicon carbide of 3.5% is obtained. The measured microhardness is HV146, the compressive yield strength is 426MPa, the maximum compressive strength is 580MPa, the compressibility is 48%, and the conductivity is at room temperature. 72%IACS.
Example Embodiment
[0050] Example 3
[0051] The preparation method is basically the same as that of Example 1, except that:
[0052] Step 1) is a mixed powder of 47.59g nano-copper oxide powder and 2.41g nano-yttrium oxide powder, the nano-yttrium oxide powder accounts for 6% of the total volume of the mixed powder;
[0053] Step 3) In one ball mill revolution, the revolution speed is 200r / min, the ball milling time is 6h, and the ball-to-battery ratio is 15:1.
[0054] After spark plasma sintering, a copper-based composite material with a volume fraction of nano-yttrium oxide of 10.2% is obtained. The measured microhardness is HV209, the compressive yield strength is 655MPa, the maximum compressive strength is 932MPa, the compressibility is 33.2%, and the conductivity is at room temperature. 55% IACS.
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