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A preparation method of a coaxial cable and a microwave absorbing inner sheath of a TTC radar for an aircraft

A technology of coaxial cable and inner sheath is applied in the field of aircraft measurement and control radar coaxial cable, which can solve the problems of increasing installation difficulty and time, affecting attenuation performance, affecting output probability, etc., so as to improve shielding performance and structural performance. Effect

Pending Publication Date: 2019-01-11
湖南华菱线缆股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The insulation layer is formed by overlapping wrapping PTFE film: because the overlapping rate of the wrapping is 52%-56%, the insulating surface is seriously uneven, which causes the characteristic impedance of the cable to fluctuate greatly, and affects the attenuation performance , greatly reducing aircraft radar maintenance and detection accuracy
[0004] 2. The braiding layer directly contacts the wrapping insulating layer: During the braiding process, due to the tension of the braided wire during processing, the braided wire squeezes the insulating layer and forms a braiding mark on the wrapping insulating layer, which affects the cable The characteristic impedance and attenuation performance have caused structural damage; during the repeated use of the cable, due to the external tension and external pressure, the braided wire squeezes the insulating layer and forms a braided mark on the wrapping insulating layer, and with the use time And the frequency increases, the deeper the impression is, the performance of the cable is gradually reduced, and the aircraft radar maintenance and detection accuracy is greatly reduced
[0005] 3. The inner braid is in direct contact with the outer braid: During the repeated use of the cable, due to frequent bending, the inner braid and the outer braid frequently rub against each other, causing the coating of the braid to be worn away, which affects the anti-interference during maintenance and testing performance, which affects the test results
[0006] 4. The sheath is formed by extruding a layer of polyfluoroethylene propylene with a nominal thickness of 0.70mm on the outer braid layer, resulting in a relatively hard cable, which increases the difficulty and time of installation during maintenance and testing, especially during wartime will seriously affect the chances of

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  • A preparation method of a coaxial cable and a microwave absorbing inner sheath of a TTC radar for an aircraft
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Embodiment 1

[0042] Embodiment one: if figure 1 As shown, a coaxial cable for aircraft measurement and control radar in this embodiment includes a conductor 1, an insulating layer 2, an aluminum-plastic composite tape shielding layer 3, an inner braided shielding layer 4, and a braided lubricating layer 5 arranged in sequence from the inside to the outside. , outer braided shielding layer 6, inner sheath 7 and outer sheath 8;

[0043] The conductor 1 is twisted by seven first silver-plated copper wires with a nominal diameter of 0.82mm, the thickness of the silver-plated layer of the first silver-plated copper wires is at least 2um, and the outer diameter of the conductor 1 is 2.40mm. The semi-tightening process is used for stranding, which increases the contact surface of each first silver-plated copper wire. From the resistance formula (R=ρ*L / S), it can be concluded that the size of the wire resistance is proportional to the length of the wire, and is proportional to the length of the wi...

Embodiment 2

[0051] Embodiment two: if figure 2 As shown, the aircraft measurement and control radar coaxial cable of this embodiment includes a conductor 1, an insulating layer 2, an aluminum-plastic composite tape shielding layer 3, an inner braided shielding layer 4, a braided lubricating layer 5, and an outer braided shielding layer arranged sequentially from the inside to the outside. The braided shielding layer 6, the inner sheath 7 and the outer sheath 8; the semi-compressed process is used for twisting, increasing the contact surface of each first silver-plated copper wire, from the resistance formula (R=ρ*L / S) It can be concluded that the wire resistance is proportional to the length of the wire, inversely proportional to the cross-sectional area of ​​the wire, and related to the resistivity of the material; for the same material and cross-sectional area, the longer the wire, the greater the resistance, and the same material and length, the greater the cross-sectional area. The s...

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Abstract

The invention discloses a preparation method of a coaxial cable and a microwave absorbing inner sheath of a TTC radar for an aircraft, comprising a conductor, an insulating layer, an aluminum-plasticcomposite tape shielding layer, an inner braided shielding layer, a braided lubricating layer, an outer braided shielding layer, an inner sheath and an outer sheath arranged in sequence from the inside to the outside; Multi-layer composite is adopted to refine the structure of the cable, and the shielding layer is divided into an inner braided shielding layer, a braided lubricating layer and an outer braided shielding layer according to the prior art, so that the structural performance and the shielding performance of the cable are greatly improved.

Description

technical field [0001] The invention relates to the technical field of coaxial cables, in particular to a measurement and control radar coaxial cable for aircraft. Background technique [0002] At present, the coaxial cable used to maintain and test the radar performance of a certain series of aircraft is an imported Russian cable, which has the following conditions: [0003] 1. The insulation layer is formed by overlapping wrapping PTFE film: because the overlapping rate of the wrapping is 52%-56%, the insulating surface is seriously uneven, which causes the characteristic impedance of the cable to fluctuate greatly, and affects the attenuation performance , greatly reducing the aircraft radar maintenance and detection accuracy. [0004] 2. The braiding layer directly contacts the wrapping insulating layer: During the braiding process, due to the tension of the braided wire during processing, the braided wire squeezes the insulating layer and forms a braiding mark on the w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B11/18H01B7/04H01B7/17H01B7/18B29C69/02B29K27/18B29L29/00
CPCH01B7/041H01B7/17H01B7/18H01B11/1808H01B11/1834B29C69/02B29K2027/18B29L2029/00
Inventor 杨林臻张公卓唐建业李华斌张文钢高帅
Owner 湖南华菱线缆股份有限公司
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