Unlock instant, AI-driven research and patent intelligence for your innovation.

Continuous Dyeing Apparatus for Cotton Fabrics Using Spray Wet Steaming with Reactive Dyes

A technology of reactive dyes and dyeing devices, which can be used in the processing of textile materials, equipment configuration for processing textile materials, textiles and papermaking, etc., and can solve problems such as dye hydrolysis

Active Publication Date: 2021-04-09
SHANGHAI UNIV
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the problems of the prior art, the purpose of the present invention is to overcome the deficiencies of the prior art, and provide a continuous dyeing device for cotton fabrics with reactive dyes that spray and wet steam, which can solve the problem of fabric steaming caused by reactive dyes due to high liquid-carrying rates. When dye hydrolysis serious problem, improve the fixation rate of reactive dyes

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Continuous Dyeing Apparatus for Cotton Fabrics Using Spray Wet Steaming with Reactive Dyes
  • Continuous Dyeing Apparatus for Cotton Fabrics Using Spray Wet Steaming with Reactive Dyes
  • Continuous Dyeing Apparatus for Cotton Fabrics Using Spray Wet Steaming with Reactive Dyes

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] In this example, see figure 1 and figure 2, a continuous dyeing device for cotton fabrics with reactive dyes using spray wet steaming, mainly including a steaming box and a fabric conveying device, the fabric conveying device is mainly composed of a series of rubber rollers, the steaming box mainly includes a box body 7 and several synchronous The cloth guide roller 1 that rotates, the fabric after the wet coloring enters the cloth inlet 10 of the steam box, and after steaming and fixing the color in the steam box, it comes out from the cloth outlet 11 of the steam box to complete the dyeing process of the fabric.

[0030] In this example, see figure 1 and figure 2 , the continuous dyeing device of reactive dyes on cotton fabrics using spray wet steaming also includes atomization device, atomization box 5 and suction device; the fabric is first fed into the cloth by the cloth guide roller 1, and then the fabric surface wrinkles are eliminated by the spreader roller ...

Embodiment 2

[0058] This embodiment is basically the same as Embodiment 1, especially in that:

[0059] In this embodiment, the slope of the edge of the atomization box 5 is at an angle of 65° to the surface of the fabric. The liquid droplets condensed on the side slope of the atomization box 5 will not drop on the cloth surface, but flow into the liquid guide groove 6 along the side slope, so as to leave the area above the fabric and collect them. The width of the cloth surface covered by the atomization box 5 is the same as the width of the fabric, and when dyeing, the required standard for the area of ​​the cloth surface that is not covered by the fog droplets is reached; the atomization box 5 forms a right-angled triangle box-shaped structure with only one opening, The opening front of the atomizing box is a spraying device, and the atomizing box 5 should have sufficient height to ensure that the colored mist drops can not escape the atomizing box 5 after spraying. The size of atomizi...

Embodiment 3

[0062] This embodiment is basically the same as the previous embodiment, and the special features are:

[0063] In this embodiment, by adjusting the spray volume of the spray gun 3, the size of the droplets, the suction wind strength of the suction device, and the formula of the dye liquor mixture, it is possible to carry out single-side coloring, positive and negative coloring of the front and back, and coloring of the same color on the front and back. Any one of three different dyeing processes. Cotton fabrics with different coloring effects can be dyed by using this device for dyeing processing, and at the same time have high soaping fastness and rubbing fastness, which can meet the needs of wearing performance. Adopt the dyeing device of this embodiment to spray and steam the reactive dyes for dyeing, the liquid carrying rate of the fabric before steaming is as low as 15% to 35%, which is suitable for dyeing cotton fabrics with reactive dyes, and avoids the high liquid car...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a continuous dyeing device for cotton fabrics with reactive dyes sprayed and wet steamed, which belongs to the field of textile dyeing and finishing. The continuous dyeing device of the present invention mainly includes an atomizing device, an atomizing box, a suction device, a steaming box and a conveying device. The atomization device mainly includes several spray guns, which are installed on the liquid supply pipeline and arranged uniformly along the cloth surface; the atomization box and the fabric form a right-angled triangle box structure with only one opening; the suction device mainly includes an inverted suction hood and control valves; the steam box mainly includes a box body and several cloth guide rollers that rotate synchronously. Using this device for dyeing, the liquid-carrying rate of the fabric before steaming is as low as 15-35%, avoiding large fluctuations in steaming and color-fixing conditions caused by cotton fabrics with a high liquid-carrying rate entering the steamer, and improving the color-fixing rate of reactive dyes , It is also possible to obtain cotton fabrics with different dyeing effects by adjusting the spraying and suction methods and the ratio of dyeing liquor.

Description

technical field [0001] The invention relates to a fabric dyeing device, in particular to a fabric continuous dyeing device, which is applied in the technical field of textile dyeing and finishing. Background technique [0002] Reactive dyes have complete chromatograms, easy dyeing, bright color, good level dyeing, excellent color fastness and moderate price, and have become the first choice for cotton fabrics. Studies have shown that when the liquid-carrying rate of cotton fabrics drops to about 30% rapidly, the moisture on the fabrics is basically bound water and chemically bound water, and there is little free water. It is conducive to the dissolution and diffusion of dyes in the pores, and the adsorption and fixation of fibers, and can greatly reduce the hydrolysis of dyes. Therefore, people have been exploring the dyeing device for fabrics to be dyed in a steamer with an ultra-low liquid retention rate. [0003] Reactive dye dyeing devices for cotton fabrics are mainly ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): D06B19/00D06B23/04D06B23/20
CPCD06B19/0029D06B23/04D06B23/20
Inventor 俞成丙陆懿琳陶开鑫奚子伟吴聪杰
Owner SHANGHAI UNIV