A kind of ultrasonic-assisted welding method of magnesium alloy with pure Pb as intermediate reaction material layer

A reactive material, ultrasonic-assisted technology, used in welding equipment, non-electric welding equipment, metal processing equipment, etc., can solve the problems of long welding time, high welding temperature, and easy softening of the base metal to be welded.

Active Publication Date: 2020-10-27
东莞市新玛博创超声波科技有限公司
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the current welding technologies such as fusion welding, traditional brazing and transitional liquid phase diffusion welding have high welding temperature (welding temperature refers to the reaction temperature of the intermediate reaction material layer), difficult to remove the oxide film, and easy softening of the base metal to be welded. Insufficient, some welding techniques still need to be welded under vacuum or protective gas. The welding time is too long, and brittle intermetallic compounds are produced during the welding process, resulting in generally low mechanical properties of the joints.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of ultrasonic-assisted welding method of magnesium alloy with pure Pb as intermediate reaction material layer
  • A kind of ultrasonic-assisted welding method of magnesium alloy with pure Pb as intermediate reaction material layer
  • A kind of ultrasonic-assisted welding method of magnesium alloy with pure Pb as intermediate reaction material layer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] A magnesium alloy ultrasonic assisted welding method with pure Pb as the intermediate reaction material layer includes the base material to be welded 3 and the intermediate reaction material layer 2. The base material to be welded 3 is limited to magnesium alloys, and includes the following steps: figure 1 As shown, the intermediate reaction material layer 2 screening step,

[0042] Condition 1: The melting temperature of the intermediate reaction material layer 2 is lower than the melting point of the base material 3 to be welded by 195-205°C, or the eutectic temperature between the main elements of the intermediate reaction material layer 2 and the base material to be welded 3 is lower than that of the base material to be welded. The melting point of the material is 150-300℃,

[0043] Condition 2: The maximum solid solubility between the main elements of the intermediate reaction material layer 2 and the base material 3 to be welded reaches at least 10%,

[0044] Condition 3...

Embodiment 2

[0069] The main structure, principle and effect of this embodiment are the same as those of the first embodiment, and will not be repeated here. The difference is that the base material 3 to be welded is selected from ME20M magnesium alloy.

Embodiment 3

[0071] The main structure, principle, and effect of this embodiment are the same as those of the first embodiment, and will not be repeated here. The difference is that the thickness of the pure Pb foil is 50 μm.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
melting pointaaaaaaaaaa
Login to view more

Abstract

The invention discloses a magnesium-alloy ultrasound-assisted welding method by using pure Pb as an intermediate reaction material layer. Through the screening of the design conditions of the intermediate reactive material layer, the pure Pb foil is selected as the intermediate reaction material layer and is welded with the magnesium alloy; the pure Pb foil used as the intermediate reaction material layer is beneficial to reduce the welding temperature; the welding is completed in the atmosphere environment without the assisting of brazing filler metals; the welding method is green and environmentally friendly; only a small amount of brittle intermetallic compounds are produced during the welding process; and a full-Mg based solid solution joint is obtained. The welding time is short, thejoint has a high mechanical property and the welding effect is good.

Description

Technical field [0001] The invention relates to the technical field of magnesium alloy welding, in particular to a magnesium alloy ultrasonic assisted welding method with pure Pb as an intermediate reaction material layer. Background technique [0002] With the development of lightweight structures in aerospace, transportation, 3C electronics and other fields, lightweight materials such as Mg alloys and their composites have become more and more widely used, and the high-performance manufacturing of their structural parts cannot do without the support of mature welding technology. However, current welding technologies such as fusion welding, traditional brazing and transition liquid phase diffusion welding have high welding temperature (welding temperature refers to the reaction temperature of the intermediate reaction material layer), the oxide film is difficult to remove, and the base material to be welded is easy to soften Some welding techniques also need to be welded under v...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): B23K20/10B23K20/22B23K20/24
CPCB23K20/10B23K20/22B23K20/24
Inventor 赖志伟
Owner 东莞市新玛博创超声波科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products