Grape processing and treatment equipment with cleaning function

A technology for processing equipment and grapes, which is applied in food processing, food preservation, fixed filter elements, etc. It can solve the problems of poor separation effect, low return rate, difficult maintenance, etc., achieve remarkable cleaning effect and ensure production Good efficiency and separation effect

Inactive Publication Date: 2019-03-22
南方葡萄沟酒庄有限公司
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AI-Extracted Technical Summary

Problems solved by technology

[0003] However, when most grape products factories process grapes, they usually press the grape skin, grape flesh and grape seeds together, without effective separation and recycling, resulting in the grape seeds not being fully utilized
When the existing equipment usually separates grape seeds, on the one hand, the separation is not complete, and on the other hand, the separation effect is not very good, and most of the grape seeds are often smashed, which cannot meet the recycling requirements.
In addition, there is no reasonable cleaning equipment. Us...
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Method used

The conveyor belt 14 on the drum type grape cleaning machine 1 sends grape particles into the drum 12, the water pipe nozzle 151 sprays water for cleaning, the feeding motor 13 drives the drum 12 to rotate, and the screw feed bar 123 feeds the grape particles from the drum. The feed port 121 is sent to the drum discharge port 122, and the cleaned waste water flows out from the through hole 124 of the washing machine. The flexible pad 125 prevents the grapes from hard contact with the inner wall of the drum 12, effectively cleans the grape particles, removes pesticide residues, and can carry out continuous cleaning at the same time. Production, to ensure production efficiency;
When this grape breaker 2 is working, the grape particles after cleaning enter the inside of the breaker housing 21 from the breaker feed port 211, and the breaker motor 23 drives the breaker drum 22 to rotate quickly , its flexible crushing strip 221 randomly crushes the grape skin and grape flesh with a high degree of crushing. At the same time, due to its flexible crushing, it does not crush the grape seeds, which greatly ensures the integrity of the grape seed particles and separates them. The effect is good, and the crushed slurry is discharged from the discharge port 212 of the crusher;
[0044] Preferably, the inner wall of the drum 12 is pro...
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses grape processing and treatment equipment with a cleaning function. The equipment comprises a grape cleaning machine, a grape crusher, a crushing and filtering machine and a sterilization tank. Grapes are fully cleaned by a roller on the grape cleaning machine. Crushing bars are arranged in a staggered manner on the outer periphery of a crusher roller of the grape crusher. The crushing and filtering machine comprises a crushing and filtering machine shell and a crushing and filtering plate for separating syrup and grape seeds. The sterilization tank comprises a sterilization tank body and a sterilization tank drum. Multiple stirring rods are arranged on the outer periphery of the sterilization tank drum. The inside of the stirring rod is hollow, and the outer periphery of the stirring rod is provided with stirring rod through-holes, which are communicated with a high-temperature pressure air source pipe. The invention aims to provide the grape processing and treatment equipment with the cleaning function. Through the roller-type cleaning machine, grape granules are cleaned and pesticide residues are removed. The grape crusher crushes grapes at random insteadof crushing grape seeds. The crushing and filtering machine separates grapes. The sterilization tank performs rapid heating and sterilization treatment on the grape syrup.

Application Domain

Technology Topic

Grape seedGrapes seeds +5

Image

  • Grape processing and treatment equipment with cleaning function
  • Grape processing and treatment equipment with cleaning function
  • Grape processing and treatment equipment with cleaning function

Examples

  • Experimental program(1)

Example Embodiment

[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
[0039] like Figure 1-4 As shown, the specific structure of the present invention is: a kind of grape processing equipment with cleaning function, comprising grape cleaning machine 1, grape crushing machine 2, crushing filter 3 and sterilizing tank 6, and described grape cleaning machine 1 includes Frame 11 and horizontally arranged drum 12, one end of the drum 12 is a drum feed port 121, the other end is a drum discharge port 122, and the inner wall is provided with a spiral feed bar 123; the frame 11 is provided with a feed motor 13. The feeding motor 13 is connected to the drum 12 in transmission to make it roll on the horizontal plane; the feeding port 121 end of the drum is provided with a conveyor belt 14 and a grape cleaning machine water pipe 15, and the end of the conveyor belt 14 extends into the feeding drum. In the port 121, one end of the water pipe 15 of the grape cleaning machine is horizontally provided with a water pipe nozzle 151 connected to the pipeline, and extends into the drum 12, and the other end is connected to the water source; A through hole 124, the inner wall of which is provided with a flexible pad 125; the drum outlet 122 is connected with the grape crusher 2 to feed it;
[0040] The grape crushing machine 2 includes a crushing machine housing 21 and a crushing machine drum 22 arranged vertically inside the crushing machine housing 21. Breaker discharge port 212, the upper end of the breaker drum 22 is connected to the output end of the breaker motor 23, and the outer circumference of the breaker drum 22 is staggered with flexible breaking strips 221; The discharge port 212 of the crushing machine is connected with the crushing filter 3 to feed it;
[0041] The crushing filter 3 includes a crushing filter housing 31 and a crushing filter plate 32, the upper end of the crushing filter housing 31 is provided with a crushing filter feeding port 212 connected to the crushing machine outlet. Port 311, the lower end is provided with crushing filter discharge port 312; the crushing filter plate 32 has a filter hole, which is obliquely arranged inside the crushing filter housing 31; grape seeds slide out from the crushing filter plate 32 ;
[0042] The discharge port 312 of the crushing filter is connected with the pipeline of the sterilization tank 6 to feed it;
[0043] The sterilizer 6 includes a sterilizer body 61 and a sterilizer drum 62 vertically arranged inside it, the upper end of the sterilizer body 61 is provided with a sterilizer feed port 611, and the lower end is provided with a sterilizer discharge port 612; The interior of the sterilization tank drum 62 is hollow, and a plurality of stirring rods 621 are symmetrically arranged on its outer circumference. A plurality of stirring rod through holes 6211 communicating with the inside; the upper end of the retort drum 62 is connected to the output end of the retort motor 63; the upper end of the retort drum 62 is also connected to the high temperature The pressure gas source 66 is communicated in pipelines.
[0044] Preferably, a plurality of flexible rods 126 are provided on the inner wall of the drum 12 pointing in the direction of its axis. To ensure that when the grape particles move on the inner wall of the drum, the flexible rods can flexibly separate the grapes, which is convenient for removing and cleaning the sundries on the surface of the grapes.
[0045] Preferably, a grape cleaning machine tank 16 is provided below the drum 12 . Used to hold the waste water after cleaning.
[0046] Preferably, the frame 11 is provided with rollers 111 matched with the outer wall of the drum 12 . Used to support the rolling of the roller.
[0047] Preferably, a plurality of water pipe nozzles 151 are evenly arranged along the axial direction of the drum 12 .
[0048] Preferably, the flexible pad 125 is made of sponge material. It absorbs water and cleans the surface of the grapes better without damaging the grapes.
[0049] Preferably, a plurality of crushing teeth 2211 are provided on the outer surface of the crushing bar 221, and the cross-sectional shape of the crushing teeth 2211 is triangular or rectangular. When the crushing teeth crush the grapes, the crushing effect is better, especially for crushing the grape skins, the crushing is finer.
[0050] Preferably, the interior of the crusher drum 22 is hollow, and its upper end is connected to the water source pipeline through the rotary joint 24 of the crusher; The connection end of the broken bar flow channel 2212 and the breaker drum 22 communicates with the inside of the breaker drum 22 . When the inner wall of the crusher shell needs to be cleaned, the rotary joint of the crusher is connected to the water source pipeline with pressure. The end face of the shredded strips is sprayed out, and at the same time, the motor of the shredder is started to drive the drum of the shredder to rotate. Since the shredded strips are flexible, the ends of the shredded strips move irregularly under the pressure of the water source to realize the inner wall of the shredder shell. All-round cleaning, simple and convenient operation, and remarkable cleaning effect.
[0051] Preferably, the crushing filter outlet 312 is connected to the feed port 611 of the sterilization tank through a feed pump 34 . It is convenient to pump the grape pulp to the sterilization tank for sterilization.
[0052] Preferably, the sterilizer 6 is also provided with a sterilizer gas outlet 613, and the sterilizer gas outlet 613 is connected to the gas outlet pipeline of the heat exchanger 615 through a high-temperature fan 614, and the gas outlet of the heat exchanger 615 is After passing through the air booster pump 616, it is connected with the swivel joint 64 of the retort cylinder. The airflow after heat exchange from the grape juice still carries a large part of the heat, which is directly discharged to cause waste. After the heat exchange airflow passes through the air outlet of the sterilization tank, it enters the heat exchanger through a high-temperature fan, and the heat exchanger passes through again. After heating to the required temperature, pressurize it through the air booster pump, and re-exchange the heat of the slurry in the sterilization tank through the rotary joint of the sterilization tank drum, which reduces a lot of energy loss.
[0053] Preferably, an exhaust valve communicating with the inside is also provided above the sterilization tank 6 . It is used to discharge excess gas in the sterilization tank 6 for pressure relief.
[0054] Preferably, the inside of the retort drum 62 is provided with a vertically movable push rod 622 for the retort drum. The sterilizing tank drum push rod channel 6221 is provided with a sterilizing tank drum push rod through hole 6222 on its circumference. The outer circumference of the stirring rod 621 is uniformly provided with a stirring rod through hole 6211, and the inside thereof is provided with a stirring rod push rod 623 which can move radially along the retort drum 62 of the sterilizing tank. The inside of the tank drum 62 selects a conductive stirring rod push rod channel 6231, and one end of it in contact with the sterilizing tank drum push rod cone surface 6223 is provided with a matching stirring rod push rod cone surface 6232, and the other end is provided with a matching rod push rod cone surface 6232. The attached stirring rod push rod spring 624 , and the stirring rod push rod through hole 6233 selectively connected with the stirring rod through hole 6211 is provided on the circumference of the stirring rod push rod 623 . When the pressure of the pressure air source is small, the stirring rod push rod is pressed under the elastic force of the stirring rod push rod, so that the conical surface of the stirring rod push rod contacts the conical surface of the sterilizing tank rotary drum push rod, and the sterilizing tank rotary drum push rod is located in the sterilizing tank At the upper end of the drum, at this time, the through hole of the sterilizer drum push rod is misaligned with the channel of the stirring rod push rod, and is not connected; In the tank drum, long-term deposits, especially the blind hole section at the bottom, cannot be effectively cleaned up and deteriorate, affecting the quality of different batches of products; when the pressure of the air source is high, the push rod of the sterilization tank drum is pushed to move, and The taper surface of the sterilizer drum push rod cooperates with the taper surface of the stirring rod push rod to push the stirring rod push rod to move. The through hole is connected, and the high-pressure airflow provides high-temperature and high-pressure airflow to the sterilization tank through the passage of the push rod of the sterilization tank drum, the through hole of the push rod of the sterilization tank drum, the through hole of the stirring rod push rod, and the through hole of the stirring rod.
[0055] Preferably, the rotary joint 64 of the retort tank is also connected to the water source pipeline through the valve 65 of the retort tank. Due to the complex mechanical structure inside the sterilization tank, it is not convenient to clean it. When the sterilization work is completed and needs to be cleaned, the high-temperature pressure air source can be cut off, and the rotary joint of the sterilization tank drum can be connected to the water source end of a certain pressure through the pipeline. The sterilizer motor drives the sterilizer drum to rotate, and the pressure cleaning water is sprayed from the through hole of the stirring rod to realize comprehensive and rapid cleaning on the inner wall of the sterilizer. convenient.
[0056] Preferably, the high-temperature pressure gas source 66 is provided by the steam boiler 7 . That is, the upper end of the sterilizer drum is connected to the internal pipeline of the steam boiler through the rotary joint of the sterilizer drum, so that the cost of steam generation is low and the energy consumption is reduced.
[0057] When using it specifically:
[0058] The conveyor belt 14 on the drum type grape cleaning machine 1 sends the grape particles into the drum 12, the water pipe nozzle 151 sprays water for cleaning, the feeding motor 13 drives the drum 12 to rotate, and the screw feed bar 123 feeds the grape particles from the drum feed port 121 Sent to the drum outlet 122, the cleaned waste water flows out from the cleaning machine through hole 124, the flexible pad 125 prevents the grapes from hard contact with the inner wall of the drum 12, effectively cleans the grape particles, removes pesticide residues, and can carry out continuous production at the same time, ensuring Productivity;
[0059]When the grape breaker 2 is working, the cleaned grape particles enter the inside of the breaker housing 21 from the breaker feed port 211, and the breaker motor 23 drives the breaker drum 22 to rotate quickly, and its flexibility The crushing bar 221 crushes grape skins and flesh irregularly, with a high degree of crushing. At the same time, due to its flexible crushing, it does not crush grape seeds, which ensures the integrity of grape seed particles to a great extent, and the separation effect is good. The crushed slurry is discharged from the discharge port 212 of the crusher;
[0060] When the crushed grape slurry and grape seeds pass through the crushing filter 3, most of the slurry passes through the crushing filter plate 32 and is stored at the bottom of the crushing filter housing 31;
[0061] When the sterilizer 6 is working, the grape mixed slurry is pumped into the sterilizer body 61, and the high-temperature pressure gas source 66 passes through the rotary joint 64 of the sterilizer drum, the inside of the sterilizer drum 62, and the stirring rod 621, and then passes through the stirring rod through hole 6211. The high-temperature pressure air source 66 exchanges heat with the slurry, quickly heats the grape mixed slurry to 75~85°C, and performs sterilization treatment. At the same time, the sterilizer motor 63 drives the sterilizer drum 62 to rotate, so that the stirring rod 621 is exhausted. Heat exchange makes the temperature of the slurry rise more evenly and quickly, and its sterilization is complete and thorough. At the same time, the required energy consumption is low, which is suitable for large-scale promotion and use in factories;
[0062] The comprehensive production equipment has a reasonable and compact layout and takes up little space, and is suitable for large-scale promotion and use in factories.
[0063] It should be noted that, in this document, the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
[0064] In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of ​​the present invention. The above is only a preferred embodiment of the present invention. It should be pointed out that due to the limitation of literal expression, there are objectively unlimited specific structures. Under these circumstances, several improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the idea and technical solution of the invention can be directly applied to other occasions without improvement should be regarded as the protection scope of the present invention.
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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