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Method for detecting welding cracks of inclined Y-shaped groove

A groove welding and cracking technology is applied in the field of welding cracks to achieve the effect of reducing gap errors, reducing the risk of exceeding the standard, improving work efficiency and the success rate of tests

Inactive Publication Date: 2019-03-26
JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to provide a reliable method for inspecting oblique Y-shaped groove welding cracks in view of the above-mentioned prior art, improve the deficiency of the existing national standard inspection, and reduce the risk of excessive gap size at the root of the groove by changing the groove form. Greatly improve the test efficiency and test success rate; reduce the oblique Y root gap error caused by artificial factors; help to ensure that welders of different levels can weld the oblique Y root gap required by the standard

Method used

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  • Method for detecting welding cracks of inclined Y-shaped groove

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Embodiment Construction

[0036] The present invention will be described in further detail below in conjunction with the embodiments of the drawings.

[0037] In this embodiment, NM500 wear-resistant steel plate is used, and the chemical composition is calculated by mass percentage as C: 0.20~0.30; Si: 0.20~0.40; Mn: 0.60~0.80; P≤0.012; S≤0.003; Cr: 0.60~0.90; Ni ≤0.30; Cu≤0.30; Mo: 0.10~0.30; the rest is Fe, the steel pipe wall thickness is 30mm. In this embodiment, the test steps of the reliable method for testing NM500 wear-resistant steel plate oblique Y groove welding crack are as follows:

[0038] 1. Choose the right welding consumables

[0039] The welding materials used in the test are imported Lincoln welding materials that match the base metal. The gas shielded welding is LA-100 with φ1.2mm, and the manual welding electrode is 11018MMR with φ4.0mm; the electrode must be dried strictly before welding.

[0040] 2. Optimize the processing morphology of the groove, such as Figure 9-10 As shown,

[0041...

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Abstract

The invention relates to a method for detecting welding cracks of an inclined Y-shaped groove. The method comprises the following steps: (1) selecting an appropriate welding material; (2) optimizing processing morphology of the groove; (3) performing preweld cleaning; (4) test piece splicing; (5) welding and restraining the weld joint; (6) preheating a testing weld before welding; (7) welding thetesting weld; (8) post-weld treatment; (9) performing weld coloring; and (10) assessment of the crack. The step (2) comprises the following sub-step: preparing samples 1 and 2, wherein the assembly structure of the sample 1 is a wedge surface which is in a longitudinal symmetry manner and mutually presents a tip top, and the assembly structure of the sample 2 is as follows: the two sides are in the shape of a wedge surface which is in a longitudinal symmetry manner and mutually presents a tip top, the middle is a slope extending up and down, the relatively upper wedge surface of the slope wholly sinks in parallel, and the sinking depth is consistent with the standard required post-weld inclined Y root gap. In addition, the method disclosed by the invention directly adopts a coloring snap or bend breaking method, and the surface crack rate, root crack rate and section crack rate can be intuitively measured.

Description

Technical field [0001] The invention belongs to the field of welding cracks, and is suitable for (but not limited to) carbon steel and low-alloy steel electrode arc welding and gas shielded welding joint cold crack sensitivity inspection and research. Background technique [0002] National standard GB / T32260.2-2015 "Destructive test of welds in metallic materials. Cold crack test of welded parts. Arc welding method Part 2: Self-restraint test" and ship industry standard CB / T4364-2013 "Slanted Y groove Welding crack test methods "standards all have strict requirements on the oblique Y root gap after welding; among them, the national standard GB / T32260.2-2015 "Destructive test of metal material welds. Cold crack test of weldment arc welding method part 2 :Self-restraint test” requires the post-weld oblique Y root gap 2.0±0.2mm; the ship industry standard CB / T4364-2013 “oblique Y groove welding crack test method” standard requirements are more stringent, electrode arc welding: 2.0±0...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N3/20G01N1/28B23K9/02B23K9/16B23K9/235
CPCB23K9/02B23K9/16B23K9/235G01N1/28G01N3/20G01N2203/0023
Inventor 白云鲍雪君刘振伟杨烽
Owner JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD
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