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A high-barrier spun-melt hybrid breathable new material, preparation method and application thereof

A high-barrier, hybrid technology, used in textiles and papermaking, medical science, bandages, etc., can solve problems such as unhealthy baby health and oil residues, and achieve high water repellency, low surface tension, and improved breathability. Effect

Active Publication Date: 2019-10-15
SHANDONG JUNFU NONWOVEN MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The electrospinning process adopted, the disadvantage of the electrospinning technology is that the organic oil residue is easy to remain during the spinning process, which is not conducive to the health of the baby

Method used

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  • A high-barrier spun-melt hybrid breathable new material, preparation method and application thereof
  • A high-barrier spun-melt hybrid breathable new material, preparation method and application thereof
  • A high-barrier spun-melt hybrid breathable new material, preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] Example 1 A new high-barrier spunmelt hybrid breathable material and its preparation method

[0058] A preparation method of a high-barrier spunmelt hybrid breathable new material of the present invention comprises the following steps:

[0059] (1) Material selection:

[0060] As for the selection of materials, high-quality and differentiated raw materials are selected.

[0061] The raw materials include S-layer raw materials and M-layer raw materials;

[0062] The S-layer raw materials include spunbond PP material, high barrier masterbatch and white masterbatch;

[0063] The spunbonded PP material has an MFR range of 32-40g / 10min;

[0064] The high-barrier masterbatch is polypropylene particles with a fluorine-containing ratio in the range of 10-30%, and the MFR range is in the range of 70-105g / 10min;

[0065] The white masterbatch is titanium dioxide TiO 2 ;

[0066] The addition ratio of the high barrier masterbatch is 1%, the addition ratio of the white master...

Embodiment 2

[0085] Example 2 A high-barrier spunmelt hybrid breathable new material and its preparation method

[0086] A preparation method of a high-barrier spunmelt hybrid breathable new material of the present invention comprises the following steps:

[0087] (1) Material selection:

[0088] As for the selection of materials, high-quality and differentiated raw materials are selected.

[0089] The raw materials include S-layer raw materials and M-layer raw materials;

[0090] The S-layer raw materials include spunbond PP material, high barrier masterbatch and white masterbatch;

[0091] The spunbonded PP material has an MFR range of 32-40g / 10min,

[0092] The high-barrier masterbatch is polypropylene particles with a fluorine-containing ratio in the range of 10-30%, and the MFR range is in the range of 70-105g / 10min;

[0093] The white masterbatch is titanium dioxide TiO 2 ;

[0094] The addition ratio of the high barrier masterbatch is 1.5%, the addition ratio of the white mast...

Embodiment 3

[0113] Example 3 A high-barrier spunmelt hybrid breathable new material and its preparation method

[0114] A preparation method of a high-barrier spunmelt hybrid breathable new material of the present invention comprises the following steps:

[0115] (1) Material selection:

[0116] As for the selection of materials, high-quality and differentiated raw materials are selected.

[0117] The raw materials include S-layer raw materials and M-layer raw materials;

[0118] The S-layer raw materials include spunbond PP material, high barrier masterbatch and white masterbatch;

[0119] The spunbonded PP material has an MFR range of 32-40g / 10min,

[0120] The high-barrier masterbatch is polypropylene particles with a fluorine-containing ratio in the range of 10-30%, and the MFR range is in the range of 70-105g / 10min;

[0121] The white masterbatch is titanium dioxide TiO 2 ;

[0122] The addition ratio of the high barrier masterbatch is 10%, the addition ratio of the white maste...

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Abstract

The invention provides a high-barrier spun and melted novel breathable material. When the gram weight is 25 gsm, hydrostatic pressure resistance is 390-410 mmH2O, air permeability is 450-550 L / m<2> / S,MD strength is 65-75 N / 5 cm, CD strength is 28-35 N / 5 cm, MD elongation is 40%-80% and CD elongation is 40%-80%. The invention also provides a preparation method of the novel breathable material. Themethod comprises steps of material selection, melt extrusion, fiber drafting and hot rolling treatment. S-layer fine denier fiber with fineness of 1.5-1.8 denier is obtained through fiber drafting; M-layer fine denier fiber has fineness of 2-4 micrometers, and water repellency and filling power of fiber are kept. The invention also provides an application of the novel breathable material in diapers and the breathability of the diapers is substantially improved.

Description

technical field [0001] The invention belongs to the technical field of nonwoven fabrics, and relates to a new high-barrier spunmelt-mixed breathable material, in particular to a high-barrier spunmelt-mixed breathable new material, a preparation method and an application thereof. Background technique [0002] Highly breathable, high barrier non-woven fabric, which can be directly used as the bottom film material of diapers. At present, in order to reduce leakage, PE film composite non-woven materials are mostly used in the market as the bottom film of the absorbent core of disposable products. Due to the good water blocking performance of the PE film base film during use, it has poor air permeability and affects moisture drainage, which can easily cause redness of the baby's skin, cause diaper rash, and affect the health of the baby's skin. High-barrier non-woven fabric is used as the base film, which can eliminate the use of PE film, greatly improve the air permeability and...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D04H5/06D04H5/08A61F13/514
Inventor 王忠忠彭文忠宋凯常丽张强高中心
Owner SHANDONG JUNFU NONWOVEN MATERIALS
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