Porous ceramic raw material, porous ceramic as well as preparation method and application thereof
A technology for porous ceramics and raw materials, applied in the field of porous ceramic raw materials, can solve the problems of easy sticky smell, short service life and poor overall taste of the atomizer, and achieve the effects of increasing the amount of smoke, smooth oil conduction and prolonging the service life.
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[0030] The present invention also provides a preparation method of porous ceramics, wherein any one of the raw materials mentioned above is made into porous ceramics with a pore diameter of 10 μm to 50 μm and a porosity of 30% to 70%, suitable for electronic cigarettes. The preparation method of described porous ceramic comprises the following steps:
[0031] S110: Take the following components in mass percentage: 40% to 80% of alumina, 1% to 20% of silicon dioxide, 1% to 20% of titanium dioxide and 1% to 22% of sintering accelerator, add binder, The binder is mixed and granulated with alumina, silicon dioxide, titanium dioxide and a sintering accelerator to obtain a mixed material. Preferably, the particle size of the mixture is 10 μm-100 μm.
[0032] The amount of the binder added is 5% to 20% in mass percent of the mixture. In one embodiment, the binder is polyvinyl alcohol.
[0033] S220: Dry pressing the mixed material to obtain a biscuit.
[0034] In one embodiment, ...
Embodiment 1
[0042] The preparation method of the porous ceramic of the present embodiment comprises the following steps:
[0043] S110: Take the following components in mass percentage: 45% of alumina, 20% of silicon dioxide, 14% of titanium dioxide, 9% of binder and 12% of burning accelerator, the binder is polyvinyl alcohol, and the burning accelerator It is a mixture of sodium oxide, calcium oxide, iron oxide and magnesium oxide. The mass ratio of sodium oxide, calcium oxide, iron oxide and magnesium oxide is 1:12:8:11. The agent and the binder are mixed and granulated to obtain a mixed material, and the particle size of the mixed material is 30 μm to 100 μm.
[0044] S220: dry pressing the mixed material, the pressure of the dry pressing is 100T, and obtaining a green body.
[0045] S330: Debinding and sintering the green body to obtain a porous ceramic body.
[0046] The process of debinding is: heating from room temperature for 1H to 195°C, then heating for 8H to 500°C, and then h...
Embodiment 2
[0050]The preparation method of the porous ceramic of the present embodiment comprises the following steps:
[0051] S110: Take the following components in mass percentage: 41% of alumina, 18% of silicon dioxide, 20% of titanium dioxide, 10% of binder and 11% of burning accelerator, the binder is polyvinyl alcohol, and the burning accelerator It is a mixture of sodium oxide and magnesium oxide. The mass ratio of sodium oxide and magnesium oxide is 2:5. Aluminum oxide, silicon dioxide, titanium dioxide, sintering accelerator and binder are mixed and granulated to obtain a mixed material. The particle size is from 10 μm to 75 μm.
[0052] S220: dry pressing the mixed material, the pressure of the dry pressing is 98T, and obtaining a green body.
[0053] S330: Debinding and sintering the green body to obtain a porous ceramic body.
[0054] The process of debinding is: heating from room temperature for 2H to 205°C, then heating for 5H to 500°C, and then heating for 1H to 900°C. ...
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