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A mold cavity pressure and temperature control device

A temperature control device and cavity technology, applied in the field of plastic injection molding, can solve the problems of low heating efficiency, poor gas pressure stability, and difficult matching of exhaust rate injection molding process, etc., to achieve improved efficiency, fast, stable and precise control, and reduced cooling speed effect

Active Publication Date: 2020-12-04
GUIZHOU MATERIAL IND TECH INSTITUE
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to solve the problem that in the current injection molding system of plastic products, the high-temperature supply unit does not consider the gas recovery and utilization, and only the single gas back pressure fills the cavity, the heating efficiency is low and the heating effect on the mold surface is extremely limited. The stability of the gas pressure in the cavity is poor, and the gas discharge rate cannot be precisely controlled at a fixed speed. Products are prone to pits and other product surface defects caused by back pressure gas. A mold cavity pressure and temperature control device is proposed. During the injection molding process, circulating heating can be carried out at the same time to keep the temperature of the mold surface stable.

Method used

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Embodiment 1

[0042] A mold cavity pressure and temperature control device provided by a preferred embodiment of the present invention includes:

[0043] External air connection system: including air supply interface 11, exhaust interface 12, mold cavity air inlet interface 13 and mold cavity exhaust interface 14.

[0044] Valve pipeline system: including the first air intake valve V311 connected to the air supply interface 11 at one end, the second air intake valve V312 connected to the mold cavity air intake interface 13 at one end, and the other end of the first air intake valve V311 to the second The other end of the intake valve V312 is connected; it also includes one end connected to the mold cavity exhaust interface 14 and the other end connected to the first valve V341 of the mold cavity air inlet interface 13, one end connected to the mold cavity exhaust interface 14 and the other One end of the second valve V351 connected to the first intake valve V311, one end of the exhaust valv...

Embodiment 2

[0061] Preferred embodiment of the present invention On the basis of Embodiment 1, the working steps of the device are as follows:

[0062] Step 1. The communication interface 44 of the controller 41 is connected to the control system of the injection molding machine through a data line for communication; the air supply interface 11 is connected to an external air supply source; the exhaust interface 12 is connected to a vacuum pump; the air inlet interface of the mold cavity 13 is connected with the air inlet port of the mold cavity; the exhaust interface 14 of the mold cavity is connected with the exhaust port of the mold cavity.

[0063] Step 2. According to the mold cavity volume and product control requirements, process parameters such as mold cavity pressure, mold cavity temperature, injection molding machine screw diameter, heater temperature, mold cavity gas circulation time, and D3 vacuum degree are set to the controller 41 ( It can also be set through the man-machine...

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Abstract

The invention discloses a mold cavity pressure and temperature controlling device and method. The mold cavity pressure and temperature controlling device includes an external gas connecting system, avalve pipeline system, a heat exchange system for controlling the gas temperature of a mold cavity, an efficient self-circulating device for controlling the circulation of the heated high temperaturegas, an intelligent adjusting device capable of monitoring the relevant parameters of the pressure in the injection molding of the mold cavity and intelligently adjusting the device internal volume, and a program controlling system connected with the valve pipeline system, the heat exchange system and the efficient self-circulating device. During injection molding, the heated or cooled gas is directly injected into the injection molding mold cavity through the heat exchange, the gas pressure in the mold cavity is adjusted, the inner surface temperature of the mold cavity and the surface temperature of the resin entering the mold cavity are adjusted, the precise control of the rapid stability of the pressure of the mold cavity can be achieved, the fixed-speed exhaust is achieved, the circulating high temperature pressure-reverse gas can quickly heat the mold cavity surface, the function of pressure reversing is achieved, the efficiency of heating mold surface is improved, and the preparation of the high surface quality foaming products is achieved.

Description

technical field [0001] The invention belongs to the field of plastic injection molding, in particular to a mold cavity pressure and temperature control device. Background technique [0002] Micro-foaming is an important way to reduce the weight of plastic parts, but the surface quality of micro-foaming products is poor, and generally cannot be directly used for appearance parts, which limits the large-scale application of micro-foaming technology. A large number of researches have been carried out at home and abroad for surface quality problems, and the most effective methods are gas back pressure technology and dynamic mold temperature technology. [0003] At present, ZL201010278060.1 combines gas back pressure and dynamic mold temperature system, including two sets of independent gas back pressure supply unit and high temperature gas supply unit. The high temperature gas supply unit mainly heats the mold cavity surface, and the back pressure gas supply unit Provide back p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C45/73B29C45/76B29C45/78
Inventor 蒋团辉曾祥补张翔李胜男朱建华何力龚维张纯
Owner GUIZHOU MATERIAL IND TECH INSTITUE