Method for preparing Al-Si-Fe alloy by preprocessing waste fireproof material and carbon thermal reduction

A technology of refractory materials and ferroalloys, applied in the field of electrometallurgy, can solve problems such as resource utilization is still in the research stage, and achieve the effect of easy alloy composition

Active Publication Date: 2019-08-16
NORTHEASTERN UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0007] From the above analysis, it can be seen that the hazardous waste and solid waste generated in the current electrolytic aluminum, aluminum processing and power industries are treated separately, most of which are in the stage of harmless treatment, and effective resource utilization is still in the research stage. As a result, the environmental pollution problems of these solid wastes have not been fundamentally solved

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  • Method for preparing Al-Si-Fe alloy by preprocessing waste fireproof material and carbon thermal reduction
  • Method for preparing Al-Si-Fe alloy by preprocessing waste fireproof material and carbon thermal reduction
  • Method for preparing Al-Si-Fe alloy by preprocessing waste fireproof material and carbon thermal reduction

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Embodiment 1

[0042] The method for preparing Al-Si-Fe alloy by carbothermal reduction of waste refractory pretreatment comprises the following steps:

[0043] Step 1, according to the composition of the target Al-Si-Fe alloy: 25% aluminum content, 65% silicon content, and the rest are iron, calcium, titanium and other trace metals; the fixed carbon contained in the waste cathode carbon block is used as the reducing agent according to the chemical The metering ratio is used to calculate the mass of waste refractories, fly ash, and spent cathode carbon blocks required to reduce metal oxides, and the mass ratio of waste refractory materials, fly ash to spent cathode carbon blocks is 1:6:4; Refractory materials, waste cathode carbon blocks and pulp dry powder are put into a ball mill in proportion to grind and mix evenly, and then use a ball press to press the mixture into pellets; the amount of pulp dry powder added is equal to the mass of waste refractory materials and fly ash. 6% of sum, pr...

Embodiment 2

[0048] The method for preparing Al-Si-Fe alloy by carbothermal reduction of waste refractory pretreatment comprises the following steps:

[0049] Step 1, according to the composition of the target aluminum-silicon-ferroalloy: the aluminum content is 27%, the silicon content is 63%, and the rest is iron, calcium, titanium and other trace metals; the fixed carbon contained in the waste cathode carbon block is used as the reducing agent according to the chemical The metering ratio is used to calculate the mass of waste refractories, fly ash and spent cathode carbon blocks required to reduce metal oxides, and the mass ratio of waste refractory materials, fly ash to spent cathode carbon blocks is 1:3:2; Refractory materials, waste cathode carbon blocks and pulp dry powder are put into a ball mill in proportion to grind and mix evenly, and then use a ball press to press the mixture into pellets; the amount of pulp dry powder added is equal to the mass of waste refractory materials an...

Embodiment 3

[0054] The method for preparing Al-Si-Fe alloy by carbothermal reduction of waste refractory pretreatment comprises the following steps:

[0055] Step 1, according to the composition of the target aluminum-silicon-ferroalloy: the aluminum content is 31%, the silicon content is 58%, and the rest is iron, calcium, titanium and other trace metals; the fixed carbon contained in the waste cathode carbon block is used as the reducing agent according to the chemical The metering ratio is used to calculate the mass of waste refractories, fly ash, and spent cathode carbon blocks required to reduce metal oxides, and the mass ratio of waste refractory materials, fly ash to spent cathode carbon blocks is 1:1:1; Refractory materials, waste cathode carbon blocks and pulp dry powder are put into a ball mill in proportion to grind and mix evenly, and then use a ball press to press the mixture into pellets; the amount of pulp dry powder added is equal to the mass of waste refractory materials a...

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Abstract

The invention provides a method for preparing an Al-Si-Fe alloy by preprocessing a waste fireproof material and carbon thermal reduction. The method for preparing the Al-Si-Fe alloy by preprocessing the waste fireproof material and carbon thermal reduction comprises the steps that the waste fireproof material, waste negative electrode carbon blocks and paper pulp dry powder are uniformly mixed andmade into powder; then the mixed material is compressed into pellets, high temperature vacuum distillation is conducted so that fluoride in the waste fireproof material and the waste negative electrode carbon blocks volatilize, then the fluoride is separated from the waste fireproof material and the waste negative electrode carbon blocks, and meanwhile, cyanide in the waste negative electrode carbon blocks is decomposed; then distillation residues are smashed and dispensed and mixed with coal ash, and fixed carbon in the waste negative electrode carbon blocks is adopted as a reducing agent inan electric arc furnace so that high temperature reduction can be conducted on a material with aluminum oxide and silicon oxide being the main components, and then the Al-Si-Fe alloy with certain components is prepared; and meanwhile, decomposition of aluminum nitride in aluminum ash and total decomposition of cyanide in the waste negative electrode carbon blocks are completed in the high temperature reduction process, and comprehensive utilization of multiple hazardous wastes and solid wastes is achieved in the same technology.

Description

technical field [0001] The invention relates to the field of electrometallurgy, in particular to a method for preparing an aluminum-silicon-ferroalloy through carbothermal reduction of waste refractory materials. Background technique [0002] The production methods of aluminum silicon ferrosilicon are mainly divided into metal melting method and electrothermal reduction method. The metal melting method is to use pure metal aluminum, silicon, and iron to form alloys in a molten state according to a certain proportion; the electrothermal reduction method uses oxides containing aluminum, silicon, and iron as raw materials, and carbonaceous materials as raw materials. The reducing agent is used to prepare the alloy through reduction smelting in an electric arc furnace. Among them, the metal fusion method has problems such as reheating of pure metal, secondary burning loss and high production cost. The electrothermal reduction method also has problems such as shortage of pure m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B13/12C22B1/24C22B1/245C22B1/248C22C35/00
CPCC21B13/006C21B13/0066C21B13/12C22B1/2406C22B1/245C22B1/248C22C35/005Y02P10/134
Inventor 罗洪杰吴林丽徐建荣张志刚刘宜汉
Owner NORTHEASTERN UNIV
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