Method for preparing aluminum-silicon-iron alloy by virtue of aluminum-ash pre-treatment carbothermic reduction

A pretreatment and ferroalloy technology, applied in the field of electrometallurgy, can solve problems such as resource utilization is still in the research stage

Active Publication Date: 2019-08-20
NORTHEASTERN UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] From the above analysis, it can be seen that the hazardous waste and solid waste generated in the current electrolytic aluminum, aluminum processing and power industries are treated separately, most of which are in the stage of harmless treatment, and effective resource utilization is still in the research stage. As a result, the environmental pollution problems of these solid wastes have not been fundamentally solved

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  • Method for preparing aluminum-silicon-iron alloy by virtue of aluminum-ash pre-treatment carbothermic reduction
  • Method for preparing aluminum-silicon-iron alloy by virtue of aluminum-ash pre-treatment carbothermic reduction
  • Method for preparing aluminum-silicon-iron alloy by virtue of aluminum-ash pre-treatment carbothermic reduction

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Embodiment 1

[0039] The method for preparing aluminum-silicon-iron alloy by carbothermal reduction of aluminum ash pretreatment comprises the following steps:

[0040] Step 1, according to the composition of the target aluminum silicon ferroalloy: the aluminum content is 29%, the silicon content is 64%, and the rest is iron, calcium, titanium and other trace metals; the fixed carbon contained in the waste cathode carbon block is used as the reducing agent according to the chemical Measuring ratio is used to calculate the mass of secondary aluminum ash, fly ash, and waste cathode carbon blocks required for the reduction of metal oxides. Among them, the metal aluminum in the secondary aluminum ash is calculated as if all of it enters the Al-Si-Fe alloy, and all aluminum nitride is decomposed into metal Aluminum and nitrogen, the gained metal aluminum is also calculated according to all entering the Al-Si-Fe alloy, finally the mass ratio of secondary aluminum ash, fly ash and waste cathode car...

Embodiment 2

[0045] The method for preparing aluminum-silicon-iron alloy by carbothermal reduction of aluminum ash pretreatment comprises the following steps:

[0046] Step 1, according to the composition of the target aluminum-silicon-ferroalloy: the aluminum content is 38%, the silicon content is 56%, and the rest is iron, calcium, titanium and other trace metals; the fixed carbon contained in the waste cathode carbon block is used as the reducing agent according to the chemical Measuring ratio is used to calculate the mass of secondary aluminum ash, fly ash, and waste cathode carbon blocks required for the reduction of metal oxides. Among them, the metal aluminum in the secondary aluminum ash is calculated as if all of it enters the Al-Si-Fe alloy, and all aluminum nitride is decomposed into metal Aluminum and nitrogen, the gained metal aluminum is also calculated according to all entering the aluminum-silicon-ferroalloy, finally the mass ratio of secondary aluminum ash, fly ash and wast...

Embodiment 3

[0051] The method for preparing aluminum-silicon-iron alloy by carbothermal reduction of aluminum ash pretreatment comprises the following steps:

[0052] Step 1, according to the composition of the target aluminum-silicon-ferroalloy: aluminum content 51%, silicon content 44%, and the rest are iron, calcium, titanium and other trace metals; the fixed carbon contained in the waste cathode carbon block is used as the reducing agent according to the chemical Measuring ratio is used to calculate the mass of secondary aluminum ash, fly ash, and waste cathode carbon blocks required for the reduction of metal oxides. Among them, the metal aluminum in the secondary aluminum ash is calculated as if all of it enters the Al-Si-Fe alloy, and all aluminum nitride is decomposed into metal Aluminum and nitrogen, the gained metal aluminum is also calculated according to all entering the aluminum-silicon-ferroalloy, finally the mass ratio of secondary aluminum ash, fly ash and waste cathode car...

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Abstract

The invention provides a method for preparing an aluminum-silicon-iron alloy by virtue of aluminum-ash pre-treatment carbothermic reduction. The method comprises the following steps that secondary aluminum ash, waste cathode carbon blocks and paper pulp dry powder are uniformly mixed and are made into powder, then the mixture is pressed into pellets, and is subjected to high-temperature vacuum distillation, so that fluoride and chloride in the aluminum ash as well as fluoride and metal sodium in the waste cathode carbon blocks are volatilized and then are separated from the aluminum ash and the waste cathode carbon blocks respectively, and meanwhile, cyanide in the waste cathode carbon blocks is decomposed; then distillation residues are smashed, the smashed distillation residues are matched and mixed with fly ash, high-temperature reduction is conducted on a material mainly composed of aluminum oxide and silicon dioxide in an electric arc furnace by taking fixed carbon in the waste cathode carbon blocks as a reducing agent so as to prepare the aluminum-silicon-iron alloy with certain components; and meanwhile, decomposition of aluminum nitride in the aluminum ash and complete decomposition of the cyanide in the waste cathode carbon blocks are completed in the high-temperature reduction process, and the comprehensive utilization of various kinds of dangerous waste and solid waste is realized in the same process.

Description

technical field [0001] The invention relates to the field of electrometallurgy, in particular to a method for preparing aluminum-silicon-ferroalloy through carbon-thermal reduction of aluminum ash pretreatment. Background technique [0002] The production methods of aluminum silicon ferrosilicon are mainly divided into metal melting method and electrothermal reduction method. The metal melting method is to use pure metal aluminum, silicon, and iron to form alloys in a molten state according to a certain proportion; the electrothermal reduction method uses oxides containing aluminum, silicon, and iron as raw materials, and carbonaceous materials as raw materials. The reducing agent is used to prepare the alloy through reduction smelting in an electric arc furnace. Among them, the metal fusion method has problems such as reheating of pure metal, secondary burning loss and high production cost. The electrothermal reduction method also has problems such as shortage of pure min...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B4/06C22C28/00C22C21/02C22B5/10C22B1/24C22B7/02
CPCC22B1/2406C22B4/06C22B5/10C22B7/001C22B7/02C22C21/02C22C28/00Y02P10/20
Inventor 罗洪杰王耀武梁英坚吴林丽高国磊曲杨
Owner NORTHEASTERN UNIV
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