Method for eliminating surface defects of carbon steel intermediate blank

A technology for carbon steel and defects, which is applied in the field of eliminating surface defects of carbon steel intermediate blanks, can solve the problems of unconsidered cost and workshop environmental pollution, increase the amount of grinding, and reduce the amount of grinding, so as to reduce the surface defects of the substrate and reduce the Effects of dust generation and billet defect improvement

Active Publication Date: 2019-10-18
INST OF RES OF IRON & STEEL JIANGSU PROVINCE +2
View PDF4 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This process significantly improves the surface quality of the billet, but it also brings several problems. First, it affects the production efficiency. The full grinding process takes 0.8 to 1.5 hours per billet; second, it increases the production cost, including increased power consumption, Grinding wheel consumption, labor cost, and low yield; third, it pollutes the workshop environment, and a large amount of dust generated during the grinding process enters the surrounding environment, making it difficult to effectively protect
[0004] Patent CN106425759A describes in detail the method of cleaning the surface defects of spring steel by mechanical grinding wheel, including shot blasting-flaw detection-full peeling-rounding-secondary shot blasting-magnetic particle flaw detection steps. The process is complicated an

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for eliminating surface defects of carbon steel intermediate blank
  • Method for eliminating surface defects of carbon steel intermediate blank

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] Below in conjunction with embodiment the present invention is further described in detail.

[0021] The method for eliminating the surface defect of the carbon steel intermediate billet in the present invention adopts air cooling-slow cooling in the heat preservation channel-air cooling to room temperature-shot blasting-magnetic particle flaw detection-defect spot grinding treatment, including the following steps:

[0022] (1) Treatment of the intermediate slab after billet rolling: the continuous casting slab is rolled at 1080-1150°C to produce an intermediate billet with a size of 140×140mm-160×160mm, and the intermediate billet is air-cooled-slowly cooled in a heat preservation channel -Air-cooling to room temperature, the temperature of the upper cooling bed of the intermediate billet is ≥1055°C, the temperature entering the heat preservation channel is controlled at 1000±10°C, the temperature at the exit of the heat preservation channel is 900±10°C, and the average ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a method for eliminating the surface defects of a carbon steel intermediate blank. The intermediate blank after blooming is subjected to air cooling-heat preservation channel slow cooling-air cooling to room temperature-shot blasting-magnetic particle inspecting-defect point grinding treatment, the intermediate blank after blooming is subjected to heat preservation and slowcooling in a specific temperature zone, waste heat of the intermediate blank is fully utilized, the formation of a surface scale is accelerated, the defect depth of a matrix is reduced, and the surface defect of the matrix is remarkably reduced. According to the method, three steel shots with different granularities are selected for shot blasting, so that the removal of the scale before magneticparticle inspection can be ensured, the surface roughness of the blank is reduced, and the identification rate of the magnetic particle inspection is improved. The grinding process is simplified, theproduction efficiency is greatly improved, the production consumption is reduced, and the generation of dust is reduced.

Description

technical field [0001] The invention belongs to the technical field of steel rolling production, in particular to a method for eliminating surface defects of a carbon steel intermediate slab. Background technique [0002] Carbon steel wire rod is mainly used to produce steel wire and other metal products. The quality of its surface directly affects the broken wire rate of downstream users in the drawing process and the reliability of finished products in service, and the surface quality of wire rod depends on the billet. Therefore, it is very important to improve the surface quality of the billet before rolling. [0003] For products with strict quality requirements, industrial production generally adopts the second-fire process. After the large-section continuous casting slab is opened, the intermediate slab will inevitably have defects such as cracks, scratches, and pits, which will easily cause wire rod defects during rolling. Surface defects (such as surface scars, rais...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B21B15/00B21B37/74B21B37/76
CPCB21B15/00B21B37/74B21B37/76
Inventor 胡磊李月云王雷童园
Owner INST OF RES OF IRON & STEEL JIANGSU PROVINCE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products