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Fine welding conductive nozzle and manufacturing method thereof

A contact tip and sophisticated technology, applied in the direction of electrode accessories, welding rod characteristics, etc., can solve the problems of reduced welding strength, long production cycle, complex structure, etc., and achieve the effect of increasing service life, improving conductivity, and broadening the scope of use.

Pending Publication Date: 2019-10-22
何强
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the apertures of the third through hole and the second through hole are too large, it will inevitably affect the smoothness and continuity of the welding wire passing through, so that the filler metal entering the molten pool is often less, resulting in defects of different widths of welds.
When the weld narrows, the weld strength also decreases, which can have serious consequences
The diameter of the third through hole and the second through hole becomes larger, which will also cause the consequence that the welding wire is not allowed to come out, and the welding wire is not allowed to go out, so that the weld seam will be biased.
Its organizational structure is complicated, the production cycle is long, and the cost is high, which is also a major shortcoming of this patent

Method used

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  • Fine welding conductive nozzle and manufacturing method thereof
  • Fine welding conductive nozzle and manufacturing method thereof
  • Fine welding conductive nozzle and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Embodiment 1: as figure 1 As shown, the contact tip is composed of a main body 10 and a heat insulating sleeve 20 . The rear end of the main body 10 is connected to the welding torch, and the connection method is determined according to the connection method with the contact tip set on the welding torch. The shape of the main body 10 is circular, oval, racetrack or polygonal. On the axis of the main body 10 is a welding wire through hole 12, the welding wire through hole 12 is an equal-diameter hole, slightly larger than the welding wire, so that the welding wire can pass through smoothly. The welding wire through hole 12 should not be too large, otherwise the performance of the contact tip to conduct electricity for the welding wire will be reduced. The penetration depth of the weld becomes shallow, and even unfused defects appear. If the aperture of the welding wire passing hole 12 is too large, it will also cause the welding wire to be inaccurate, and the current...

Embodiment 2

[0049] Embodiment 2: as figure 2As shown, the contact tip is composed of a main body 10 and a heat insulating sleeve 20 . The front end of the main body 10 has two conductive blocks 13 (not limited to two) that are symmetrical to the main part. The front ends of the two conductive blocks 13 are close together. The cross-sectional size and length of the block 13 remain consistent. The conductive block 13 needs to have sufficient elasticity, so the ratio of the length to the cross-sectional size should be within a reasonable range. At the same time, the conductive block 13 also needs to have an appropriate clamping force, and the conductive block 13 also needs to provide enough material for the welding wire to wear, so the cross-sectional size cannot be too small. In order to make the service life of the contact tip longer, efforts should be made to make the conductive block 13 have a longer contact surface with the welding wire. The cross-sectional size of the conductive bl...

Embodiment 3

[0051] Embodiment 3: as image 3 As shown, the contact tip is composed of a main body 10 and a spring clip 30 . The rear end of the spring clip 30 is a fixed ring 31, and the cross-sectional shape of the fixed ring 31 can be circular, elliptical, racetrack-shaped and polygonal, and the specific shape is determined according to actual needs. The spring clip 30 is made of 304, 17-7PH, 15-7Mo, 30W4Cr2VA, H13, GH2132, GH2135, GH4145, GH4169, GH4090, GH5605, Inconel X-750, Inconel718, Nimonic90 and other materials with good elasticity and high softening temperature. The front end of the spring clip 30 is two elastic sheets 32 symmetrically distributed, and the elastic sheets 32 are in close contact with the conductive block 13 of the main body 10 to provide elastic force for the conductive block 13 . The conductive block 13 of the main body 10 may have the shape in Embodiment 1, that is, the overall cross-section is basically the same. However, since the spring clip 30 has a good...

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Abstract

The invention discloses a fine welding conductive nozzle. The fine welding conductive nozzle is composed of a main body 10, a heat insulation sleeve 20 and a spring clamp 30, wherein a welding wire passing hole 12 is formed in the main body 10, a conductive block 13 is arranged at the front section of the main body 10, the interior of the heat insulation sleeve 20 is provided with a cavity, and the cavity is connected with a receding hole 22; and a welding wire passes through the welding wire passing hole 12 and the conductive block 13, penetrates out of the receding hole 22 and then is sent into a welding molten pool for welding a workpiece. The heat insulation sleeve 20 isolates the conductive block 13 from the high-temperature molten pool, the spring clamp 30 is made of a high-temperature-resistant alloy, and the spring clamp 30 provides elastic force for the conductive block 13 so that during the welding production of a continuous large current, the conductive block 13 of the conductive nozzle can continuously keep the clamping state of the welding wire in a severe high-temperature environment, thereby improving the conductive performance of the conductive nozzle. The conductive block 13 provides several times the materials of a conventional conductive nozzle for the wear of the welding wire, and the service life is also doubled.

Description

technical field [0001] The invention relates to a welding contact tip and a manufacturing method thereof. Its characteristic is that, compared with the existing technology, not only the service life and the electrical conductivity have been significantly improved. And the structure is simpler and finer, the contact tip is not only easier to process; but also the diameter is smaller, which is beneficial to the flow of shielding gas and the protection of the molten pool; the length is shorter, which can meet the requirements of welding in narrow spaces, and has better adaptability Wide; and can be used continuously in the extreme high temperature environment with high current. Background technique [0002] The contact tip is a key part in gas metal shielded welding. Its function is to transmit the electric energy of the welding machine to the welding wire, so that the welding wire conducts electricity, so it is called "conductive tip". During welding, the welding wire is con...

Claims

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Application Information

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IPC IPC(8): B23K9/26
CPCB23K9/26
Inventor 何强汪年成何珍
Owner 何强
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