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Parallel PC component production system

A production system and parallel technology, applied in ceramic molding workshops, ceramic molding machines, manufacturing tools, etc., can solve problems such as high construction costs, constraints on prefabricated buildings, and low production efficiency, so as to reduce production costs and construction costs , to avoid the effect of humidity in the workshop

Pending Publication Date: 2019-10-22
内蒙古蒙西建设集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, most of the production lines of PC components follow the form of driving wheels and tugboats to cooperate with the mobile mold table assembly line. The entire factory mold table organizes large-scale water circulation operations, that is, a circular track is set, and a steel bar processing area, pouring area, and maintenance area are sequentially set outside the track. , spraying area, and finished product stacking area. During the production process, the mobile mold table moves to the corresponding area along the track, and then performs corresponding operations; this large-scale water circulation operation system has the following problems: 1. This large-scale flow water circulation operation system occupies The land area is large and the construction cost is high; 2. In the actual production process, due to the variety of prefabricated components, the production flow rhythm of each station is different, so that the entire assembly line can only have one kind of component in a period of time. After all the components are produced Then assemble, in this way, the production time of the whole component is longer, and the assembly and component production need to be carried out in different periods, resulting in low production efficiency, high cost and low benefit; 3. The curing room generally adopts steam curing, concrete After the component is cured, it will be taken out of the curing box. When the curing box is opened, a large amount of steam in the curing box will diffuse into the factory building. If things go on like this, the working environment in the factory building will become humid, which is not suitable for workers to work for a long time; 4. Component concrete pouring After the completion, the surface cannot be smoothed once, and it needs to be wiped twice, that is, it needs to be sent to the curing box for pre-curing. After the pre-curing, it is sent out of the curing box for smoothing. The demoulding can only be done after the completion, the pouring and maintenance process is cumbersome and the efficiency is low
In general, the single type of components produced by the PC component large-scale circulation operation production line forms a major contradiction with the requirements for the diversified component types of prefabricated buildings, which restricts the development of prefabricated buildings in my country to a certain extent. The existing PC component production line produces component types. Single has restricted the development of prefabricated buildings, so this problem needs to be solved urgently

Method used

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Examples

Experimental program
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Embodiment Construction

[0021] Such as figure 1 and figure 2 As shown, the parallel-connected PC component production system includes a steel bar CNC processing station 1, a steel bar skeleton processing station 4.1, a component stacking area 18, a component painting station 2, a composite component processing station 3, a finished product stacking area 19 and Several prefabricated component production units 4 are arranged in parallel. Several prefabricated component production units 4 are arranged in parallel. According to production requirements, multiple prefabricated component production units 4 can be used to process different types of PC components at the same time. Various PC component processing and building components The assembly is carried out at the same time, which greatly improves the processing efficiency, and multiple production lines are set up side by side, and the large circulation flow operation greatly reduces the factory area and construction cost;

[0022] The prefabricated c...

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Abstract

The invention discloses a parallel PC component production system. The parallel PC component production system is characterized by comprising a steel bar numerical control processing station, a steelbar framework processing station and a plurality of prefabricated component production units arranged in parallel. The parallel PC component production system has the beneficial effects that accordingto the parallel PC component production system, all the prefabricated component production units are arranged in parallel, no circular track needs to be arranged, the floor space is effectively reduced, and the construction cost is lowered; the prefabricated component production units can simultaneously produce a variety of components, the production efficiency of each unit is not restricted, thecomponent production types are complete, the production tact of mold table components is not restricted by each other, a maintenance box can be moved, and small group mold table components are maintained and demolded; the production can be operated independently at the same time, the production efficiency of factory components is improved, and the production cost of the components is lowered; andhot air maintenance replaces steam maintenance, and plant moisture problems caused by steam diffusion during unpacking is avoided.

Description

Technical field: [0001] The invention relates to the technical field of PC component production, in particular to a parallel PC component production system. Background technique: [0002] With the rapid development of prefabricated buildings in my country, the precast concrete industry has developed rapidly in China, and major domestic assembly manufacturing companies have begun to enter the Precast Concrete (PC) industry. Among them, the PC component production line mainly provides customized PC components for prefabricated buildings. [0003] At present, most of the production lines of PC components follow the form of driving wheels and tugboats to cooperate with the mobile mold table assembly line. The entire factory mold table organizes large-scale water circulation operations, that is, a circular track is set, and a steel bar processing area, pouring area, and maintenance area are sequentially set outside the track. , spraying area, and finished product stacking area. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B15/00B28B23/02B28B11/24
CPCB28B15/00B28B23/02B28B11/245
Inventor 刘时伟韩兴运
Owner 内蒙古蒙西建设集团有限公司
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