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A pressure-regulating precision casting method for superalloy floating wall tiles under the action of an external electromagnetic field

A high-temperature alloy and floating wall technology, which is applied in the direction of casting and molding equipment, can solve the problems of weakening the supercooling effect of liquid metal grains, reducing the grain refinement effect, and reducing the tolerance of the mold shell wall, so as to reduce oxidation inclusions The effect of reducing porosity, reducing porosity, and reducing slag entrainment

Active Publication Date: 2021-07-23
上海鑫凝控材料科技有限公司
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Problems solved by technology

However, the above-mentioned patents have the following deficiencies. Due to the increase of the mold shell temperature, the mold shell wall is less resistant to the erosion and flow of high-temperature molten metal, and impurities are easily introduced into the liquid metal, and the mold shell wall is supercooled to the liquid metal crystal grains. The effect is weakened, thereby reducing the effect of grain refinement

Method used

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  • A pressure-regulating precision casting method for superalloy floating wall tiles under the action of an external electromagnetic field
  • A pressure-regulating precision casting method for superalloy floating wall tiles under the action of an external electromagnetic field
  • A pressure-regulating precision casting method for superalloy floating wall tiles under the action of an external electromagnetic field

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Embodiment Construction

[0041] The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention. These all belong to the protection scope of the present invention.

[0042]The superalloy floating wall tile is an important heat dissipation part of the high temperature combustion chamber of an aero-engine. The following embodiments of the present invention provide a high-temperature alloy floating wall tile pressure-regulating precision casting method under the action of an external electromagnetic field. The surface layer pattern of the wax pattern; prepare a multi-layer shell 13 on the wax pattern; then demold the shell 13; pour the superalloy melt 9 into the ...

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Abstract

The invention provides a high-temperature alloy floating wall tile pressure-regulating precision casting method with the action of an external electromagnetic field, comprising: using 3D printing technology to print a wax mold of the gating system; atomizing and polishing the wax mold to remove the surface of the wax mold layer pattern; prepare a multi-layer shell on the wax mold; then demould the shell; use vacuum anti-gravity pressure regulation to pour the superalloy melt into the shell of the shell to form a casting. The variable electromagnetic field makes the electromagnetic body force in the process of filling and solidification stir the superalloy melt, and produces forced convection to change the temperature field and concentration field of the superalloy melt and refine the grains. The invention cooperates with the pressure regulating casting device to apply an alternating electromagnetic field during the filling and solidification process of the casting, realizes the effect of electromagnetic stirring and forced convection, improves the metallurgical quality of the casting, reduces internal defects, and increases the density.

Description

technical field [0001] The invention relates to the field of precision casting methods, in particular to a pressure-regulating precision casting method for superalloy floating wall tiles under the action of an external electromagnetic field. Background technique [0002] With the vigorous development of my country's aviation industry, the design of aviation castings has tended to be "high quality", "lightweight", "precision", "thin-walled" and "complex". The pressure regulating casting process is a new type of anti-gravity precision forming method, which combines the advantages of vacuum suction casting, low pressure casting and differential pressure casting technology, and is a common method for producing high-quality complex thin-walled castings. [0003] The thrust-to-weight ratio is the most important performance index of an aero-engine, and increasing the working temperature of the floating wall of the engine combustion chamber is an important measure to increase the th...

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D18/04B22D18/08B22D27/02B22C7/02C22C19/05
CPCB22C7/02B22D18/04B22D18/08B22D27/02C22C19/057
Inventor 董安平王浩杜大帆汪东红许浩张璇李仲杰祝国梁孙宝德疏达
Owner 上海鑫凝控材料科技有限公司
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