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Boiler membrane wall coating high-frequency remelting gas protection inhibition tube bundle oxidation process

A technology of gas protection and membrane wall, which is applied in the direction of coating, metal material coating process, molten spraying, etc., can solve the problems of steam valve jamming, damage to the flow part of the nozzle steam turbine, and pipe burst, so as to improve fatigue Life expectancy, elimination of potential risks, and remarkable results

Active Publication Date: 2019-11-22
JIANGSU KEHUAN INNOVATIVE MATERIAL CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (1) During the start-up and shutdown process of the boiler, because the impact scale of the high-pressure steam in the tube is easily pushed to the elbow by the water vapor, the steam circulation area there is reduced, and it is easy to cause local overheating, deformation and even tube explosion;
[0007] (2) The peeled scale debris will even be brought into the steam turbine by the steam, which will damage the flow parts of the steam turbine such as nozzles and cascades;
[0008] (3) The peeled scale debris may also cause the steam valve to jam, affecting the normal closing of the valve
[0009] The above problems will cause great hidden dangers to the safe and economical operation of garbage power generation units

Method used

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  • Boiler membrane wall coating high-frequency remelting gas protection inhibition tube bundle oxidation process
  • Boiler membrane wall coating high-frequency remelting gas protection inhibition tube bundle oxidation process
  • Boiler membrane wall coating high-frequency remelting gas protection inhibition tube bundle oxidation process

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Embodiment Construction

[0034] The method of suppressing the generation of oxide scale is different according to the two areas of the inside and the back of the tube, such as image 3 As shown, the specific method is as follows:

[0035] (1) Inhibition of oxide skin in the pipe:

[0036] Preparatory work before remelting, plugging the nozzle: for each tube in the tube row, a circular plate processed with superalloy, with a diameter of 10-15mm internal thread hole in the center of the circular plate, the diameter of the circular plate is the same as the outer diameter of the tube . Each nozzle of the end pipe row is bonded to the end surface of the nozzle with high-temperature inorganic glue.

[0037] Secondly, anaerobic remelting: Screw the front end of the ceramic nozzle with a small hole in diameter of about 1-2mm into the threaded hole in the center of the sealing plate, and then connect the outlet end of the high-pressure nitrogen cylinder hose to the ceramic nozzle. 2 minutes before the start...

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Abstract

The invention provides a boiler membrane wall coating high-frequency remelting gas protection inhibition tube bundle oxidation process. The process is characterized in that in the high-frequency remelting process of a boiler membrane wall, along with the forward movement of a tube bundle relative to a high-frequency heating coil, nitrogen is adopted to isolate the interior of the tube bundle and the back side of the tube bundle from oxygen so as to inhibit scale generation. According to the process, the nitrogen is continuously blown into the tube bundle and to the back side of the tube bundleat a small flow rate, so that no scale is generated inside the tube bundle or on the back side of the tube bundle at a remelting high temperature, the potential risk of tube explosion caused by scalefalling is eliminated, and the fatigue life of the tube bundle base material is prolonged.

Description

Background technique [0001] With the accelerated implementation of the country's new energy development strategy, the domestic waste incineration power generation industry has developed rapidly in recent years. At present, the bottleneck problem that restricts the technical development of waste incineration power generation is that the membrane water wall of the boiler is severely corroded due to high temperature, and tube bursts occur frequently. In recent years, the International Center for Cancer Research has listed dioxin as a first-class human carcinogen. In order to prevent the secondary pollution of dioxin at low temperature during the waste incineration process, the newly designed national standard for biomass boilers has now made the boiler tube row temperature resistant The requirement is raised to 700°C, and the service life reaches more than 6 years. At present, although some TP347 stainless steel is directly used, the cost of TP347 stainless steel is not only hig...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C4/18C23C4/129C23C4/06
CPCC23C4/06C23C4/18C23C4/129
Inventor 王海军曲作鹏田欣利陈威叶怀宇陈大智王海斗欧阳晓平
Owner JIANGSU KEHUAN INNOVATIVE MATERIAL CO LTD
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