Method for increasing production and efficiency of Maerz lime kiln

A lime kiln and Maerz technology, applied in the field of increasing production and efficiency of Maerz lime kiln, can solve the problems of design capacity limitation and production capacity bottleneck, and achieve the effect of solving production capacity bottleneck, increasing output and improving competitiveness.

Active Publication Date: 2022-02-01
XINJIANG ZHONGTAI MINING & METALLURGY CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The present invention provides a method for increasing production and increasing efficiency of Maerz lime kiln, which overcomes the above-mentioned deficiencies in the prior art, and can effectively solve the existing problems of design capacity limitation and capacity bottleneck of Maerz lime kiln

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Embodiment 1: The method for increasing the production efficiency of the Maerz lime kiln is carried out according to the following method: first, modify the parameter relationship setting of the air volume parameter, heat energy input parameter and air temperature in the program; second, Set the air detection instrument from indoor to outdoor, and put the Weber instrument into the automatic state; third, according to different manufacturers, limestone is blended and calcined according to a certain proportion, and a balance point is found between kiln pressure and output; fourth, adjust the Mayer The pressure of the lime kiln hydraulic system; Fifth, increase the excess air coefficient; Sixth, install a gas distributor at the inlet and outlet of the calcium carbide furnace cooler, and use the gas distributor to control the gas distribution volume of the calcium carbide furnace according to the gas temperature. Reduce the amount of furnace gas entering the calcium carbide ...

Embodiment 2

[0019] Embodiment 2: As an optimization of the above embodiment, the original hydraulic system pressure is adjusted from 95bar to 105bar to 115bar to 125bar, and at the same time, when the pressure test is done after the Maerz lime kiln is overhauled, the pressure test pressure is changed from the original 345bar to 355bar Boost to 395bar to 405bar.

Embodiment 3

[0020] Embodiment 3: As an optimization of the above embodiment, the excess air parameter is adjusted from 1.23 to 1.27 to 1.43 to 1.47.

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Abstract

The present invention relates to the technical field of lime kiln operation, and is a method for increasing the production efficiency of a Maerz lime kiln, which is carried out according to the following method: first, the parameter relationship between the air volume parameter, heat energy input parameter and air temperature in the program Modify the settings; secondly, set the air detection instrument from indoor to outdoor, and put the Weber instrument into the automatic state; thirdly, according to different manufacturers, limestone is blended and calcined according to a certain proportion, and a balance is found between kiln pressure and output Fourth, adjust the hydraulic system pressure of the Maerz lime kiln; fifth, increase the excess air coefficient; sixth, install a gas distributor at the inlet and outlet of the calcium carbide furnace cooler; seventh, add gas to the inlet of the gas pressurizer Install cooling fan. The invention breaks through the design capacity limitation of the Maerz lime kiln for the first time, solves the capacity bottleneck of the Maerz lime kiln, prolongs the cycle of cleaning channels, reduces the number of times of cleaning the horizontal tube cooler, and improves the output of the Maerz lime kiln. Produced huge economic benefits and improved the competitiveness of enterprises.

Description

technical field [0001] The invention relates to the technical field of lime kiln operation, and relates to a method for increasing production and efficiency of a Maerz lime kiln. Background technique [0002] The designed output of the Maerz lime kiln was increased from 600 tons / day to 660 tons / day. The original design of the gas calorific value analysis and control system was for automatic operation, but during the trial operation of the device, the automatic control could not be realized during the debugging process by foreign experts. It is manually operated and controlled, so there will be operation hysteresis, resulting in unstable operation of the device and large fluctuations in gas supply. [0003] As the output of Maerz lime kiln increases, the kiln pressure will increase accordingly. When the kiln pressure rises to 330mbar, the pressure of the combustion-supporting air will be too high, causing the fan to over-current. At the same time, the increase of kiln pressu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B2/12
CPCC04B2/12
Inventor 王文明江军王志国王刚唐天明朱继彬韩春虎赵辰武小林张海年杜小亮王文亮李红升王斌斌刘建喜
Owner XINJIANG ZHONGTAI MINING & METALLURGY CO LTD
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