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Metal incremental forming lubricant and preparation and use method thereof

A kind of incremental forming and lubricant technology, applied in the direction of lubricating composition, etc., can solve the problems of poor quality of metal products, large surface friction between metal sheet and forming head, short service life of forming head, etc., to achieve optimization of lubricating performance and economical raw materials Environmentally friendly, friction-reducing effect

Inactive Publication Date: 2020-01-10
CHENGDU ADVANCED METAL MATERIALS IND TECH RES INST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problems to be solved by the present invention are: in the existing progressive metal forming process, the surface friction between the metal sheet and the forming head is large, so that the service life of the forming head is short, and the quality of the prepared metal products is poor.

Method used

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Examples

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preparation example Construction

[0021] The present invention also provides a preparation method of the lubricant for progressive metal forming, which includes the following steps: weighing the raw materials according to the weight ratio, and mixing them evenly.

[0022] The present invention also provides a method for using the lubricant for incremental metal forming, which includes: spraying the lubricant on the surface of the workpiece during the incremental forming process after the tooling is installed.

[0023] Further, in the above method of using the lubricant for progressive metal forming, the spraying density is 1000ml / square meter.

Embodiment 1

[0025] Embodiment 1 prepares metal incremental forming lubricant of the present invention

[0026] The composition of the lubricant is: 70 parts of titanium dioxide powder less than 10 microns, 15 parts of molybdenum disulfide powder satisfying the proportion of 5-10um particles accounting for 40-50%, 5 parts of graphite powder, 2 parts of organic silicon oil, 1 part of lead iodate powder 1000 parts of mineral oil satisfying the requirement that the total number of carbon atoms in the paraffin chain is ≥ 80% and the total number of carbon atoms in the aromatic ring structure is ≤ 2%.

[0027] The preparation method of above-mentioned lubricant is:

[0028] Weigh the raw materials according to the weight ratio, and after mixing, stir evenly.

Embodiment 2

[0029] Embodiment 2 prepares metal incremental forming lubricant of the present invention

[0030] The composition of the lubricant is: 100 parts of titanium dioxide powder less than 10 microns, 30 parts of molybdenum disulfide powder satisfying the proportion of 5-10um particles accounting for 40-50%, 10 parts of graphite powder, 8 parts of organic silicon oil, and 5 parts of lead iodate powder 1500 parts of mineral oil satisfying the requirement that the total number of carbon atoms in the paraffin chain ≥ 80% and the total number of carbon atoms in the aromatic ring structure ≤ 2%.

[0031] The preparation method of above-mentioned lubricant is:

[0032] Weigh the raw materials according to the weight ratio, and after mixing, stir evenly.

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Abstract

Belonging to the technical field of metal processing, the invention particularly relates to a metal incremental forming lubricant and a preparation and use method thereof. Directed at the problems ofshort service life of forming heads, poor quality of prepared metal products and the like in the prior art, the invention provides a metal incremental forming lubricant, which comprises, by weight, 70-100 parts of titanium dioxide, 15-30 parts of molybdenum disulfide, 5-10 parts of graphite, 2-8 parts of organic silicon oil, 1-5 parts of lead iodate and 1000-1500 parts of mineral oil. The invention also provides a preparation method of the lubricant, and the raw materials are weighed by weight and then mixed evenly to obtain the product. The lubricant provided by the invention is simple in composition, and the raw materials are economical and environment-friendly. Through proper proportioning, the prepared lubricant realizes optimized distribution of the surface lubricating properties of forming heads, improves the plastic flow of formed materials, improves the service life of the forming heads and the product quality, and has wide application space.

Description

technical field [0001] The invention belongs to the technical field of metal processing, and in particular relates to a progressive metal forming lubricant and a preparation and use method thereof. Background technique [0002] During the progressive metal forming process, the deformed metal generates directional flow relative to the surface of the forming head during plastic deformation, thereby generating friction and friction force on the interface between the deformed body and the forming head, which causes bonding between the metals and greatly reduces the service life of the forming head . For incremental forming of sheet metal, the friction between the sheet metal and the surface of the forming head is usually in the state of "boundary friction", which is a very complex friction state with non-uniform distribution. Deformed metals are in a state of viscoplastic flow and new surfaces are constantly generated, resulting in harsh lubrication conditions and variable and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M169/04
CPCC10M169/048C10M2201/0413C10M2201/062C10M2201/066C10M2201/081C10M2229/02
Inventor 方强
Owner CHENGDU ADVANCED METAL MATERIALS IND TECH RES INST CO LTD
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