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Method for manufacturing high-strength steel wire rope

A manufacturing method and technology of steel wire ropes, applied in the direction of manufacturing tools, textiles and papermaking, furnace types, etc., can solve the problems of secondary oxidation pollution, waste of glue, low elongation rate of steel wire ropes, etc., to improve precision and save plant space. Effect

Inactive Publication Date: 2020-05-22
邓昌明
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The strength of the steel wire rope is not high and the quality is poor; when the steel wire rope is galvanized, it needs to pass through the electroplating tank back and forth, but the super long steel wire rope needs a longer electroplating tank during electroplating, and the space of the factory building is limited. In addition, the longer electroplating tank The current is high during electroplating, and high current galvanizing will lead to low precision of the wire rope
[0005] When the steel wire rope is ultrasonically cleaned, it is easy for the zinc layer to contact water, resulting in secondary oxidation pollution; when the glue tank in the gluing device overflows, it will easily fall out of the device, resulting in waste of glue; the elongation of conventional steel wire rope is not Low, which affects the service life of the steel wire rope for belt skeleton reinforcement

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Example 1 Preparation of high-strength steel wire rope

[0033] A high-strength steel wire rope with a 7*4 structure. The steel wire rope is made by twisting a central strand and six outer steel wire strands, and the size and structure of the central strand and the outer steel wire strands are the same, with four diameters of 0.12. A steel wire rope with a 1*4 structure made of ±0.005mm steel wires has a diameter of 0.28±0.01mm. After the central strand and six outer steel wire strands are combined to form a 7*4 structure, the diameter is 0.86mm.

[0034] The production method of this wire rope is:

[0035] 1. Purchase of wire rod: Purchase of SWRH72A type wire rod with diameter of 5.5mm±0.04mm.

[0036] 2. Largely open the embryo: use the straight wire drawing machine to pull the 5.5±0.04mm wire rod to 2.0±0.04mm, without oil on the surface, and flat wire.

[0037] 3. Primary heat treatment: Use a heat treatment unit to heat the steel wire of 2.0±0.04mm in a water bath. The str...

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Abstract

The invention discloses a method for manufacturing a high-strength steel wire rope. The method for manufacturing the high-strength steel wire rope includes the steps of purchase of steel wire rods, large drawing for making blanks, primary heat treatment, middle drawing, secondary heat treatment, electroplating, fine drawing, stranding 1x4-0.28, combining ropes 7x4-0.86, ultrasonic alcohol cleaning, gluing, rewinding, sub-packing and determining length, quality inspection, packing, storing and delivery, and the like. The steel wire rope manufactured by the process has the advantages of super high strength, high precision, good integration, good combination with polyurethane belts, no layering and the like, and the quality is high.

Description

Technical field [0001] The invention relates to a method for producing a high-strength steel wire rope, belonging to the technical field of steel wire rope manufacturing. Background technique [0002] A steel wire rope is a flexible rope twisted with multiple or multiple strands of thin steel wires. The steel wire rope is a rope twisted into a spiral with a certain number of strands twisted around the core of the rope. In material handling machinery, it is used for lifting, traction, tensioning and carrying. The steel wire rope has high strength, light weight, stable work, not easy to be broken suddenly, and reliable work. [0003] The previous steel wire rope has the following defects: [0004] The strength of the steel wire rope is not high, and the quality is poor; the steel wire rope needs to go through the electroplating tank back and forth during electrogalvanization, but the extra-long wire rope needs a longer electroplating tank during electroplating, and the workshop space...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D07B1/06D07B1/14B21C37/04C21D9/52C25D7/06
CPCB21C37/042B21C37/047C21D9/525C25D7/0607D07B1/0673D07B1/144
Inventor 不公告发明人
Owner 邓昌明