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Bainite wear-resistant ductile cast iron and processing technology thereof

A processing technology and bainite technology, applied in the field of ductile iron processing and manufacturing, can solve the problems of large one-time investment in production equipment, nitrite pollution and high energy consumption, and achieve good impact toughness, short production cycle and stable product quality. Effect

Inactive Publication Date: 2020-06-23
合肥新士鑫机械科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Bainite ductile iron is produced by adding heavy alloying elements Ni, Mo, and Cu, and adopting a nitrate bath isothermal quenching process. This production method requires a large one-time investment in production equipment, high energy consumption, long cycle time, and serious nitrite pollution. Therefore, there is an urgent need to invent an as-cast alloy bainitic ductile iron with high hardness, which can increase the production cycle, simplify the production process, and reduce costs while maintaining high compressive strength and wear resistance, or an alloy that simplifies the heat treatment process. Bainite Ductile Iron Material

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A kind of bainite wear-resistant ductile iron, its chemical composition is: C: 3.35%, Si: 2.2%, Mn: 1.0%, Mo: 0.65%, Ni: 2.0%, Cu: 0.48%, Cr: 0.32%, Ti: 0.05%, P: 0.01%, S: 0.01%, Nb: 0.3%, and the rest are Fe and unavoidable impurities.

[0027] A processing technology of bainitic wear-resistant ductile iron, comprising the steps of:

[0028] S01, batching and smelting according to the weight percentage of the formula, after the smelting is completed, the temperature of the molten iron is controlled to be 1480°C to 1520°C;

[0029] S02. Add nodulizer FeSiMg into the ladle before firing 8 Re 7 and inoculant FeSi75, the amount of nodulizer added is 1.6-1.8%, and the amount of inoculant FeSi75 added is 1.4-1.5%;

[0030] S03. After the treatment, the molten iron is poured into ductile iron grinding balls, and the pouring temperature is 1380°C to 1420°C.

[0031] S04. Open the mold, heat the balls to 920-960°C for austenitization, and keep it warm for 0.5-1h; Cool to ...

Embodiment 2

[0039] A kind of bainite wear-resistant ductile iron, its chemical composition is by weight percentage:

[0040] C: 3.20%, Si: 2.4%, Mn: 1.25%, Mo: 0.5%, Ni: 1.2%, Cu: 0.4%, Cr: 0.25%, Ti: 0.05%, P: 0.02%, S: 0.01%, Nb: 0.45%, the rest is Fe and unavoidable impurities.

[0041] A processing technology of bainitic wear-resistant ductile iron, comprising the steps of:

[0042] S01, batching and smelting according to the weight percentage of the formula, after the smelting is completed, the temperature of the molten iron is controlled to be 1480°C to 1520°C;

[0043] S02. Add nodulizer FeSiMg into the ladle before firing 8 Re 7 and inoculant FeSi75, the amount of nodulizer added is 1.6-1.8%, and the amount of inoculant FeSi75 added is 1.4-1.5%;

[0044] S03. After the treatment, the molten iron is poured into ductile iron grinding balls, and the pouring temperature is 1380°C to 1420°C.

[0045]S04. Open the mold, heat the balls to 920-960°C for austenitization, and keep it w...

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Abstract

The invention discloses bainite wear-resistant ductile cast iron and a processing technology thereof, and relates to the technical field of processing and manufacturing of ductile cast iron. The bainite wear-resistant ductile cast iron is prepared from chemical components including, by weight, 3.20%-3.45% of C, 2.0%-2.4% of Si, 0.75%-1.25% of Mn, 0.5%-0.75% of Mo, 1.2%-2.5% of Ni, 0.4%-0.6% of Cu,0.2%-0.5% of Cr, 0.01%-0.1% of Ti, 0-0.02% of P, 0-0.01% of S, 0.1%-0.5% of Nb and the balance Fe and inevitable impurities. According to the bainite wear-resistant ductile cast iron and the processing technology thereof, the advantages of the materials are exploited, cast products have the good wear resistance, the good impact toughness and the relatively good comprehensive mechanical properties, the method is convenient to operate, the technology is easy to control, and the products are stable in quality.

Description

technical field [0001] The invention belongs to the technical field of nodular cast iron processing and manufacturing, and in particular relates to a bainite anti-wear nodular cast iron processing technology and a bainite anti-wear nodular cast iron processing technology. Background technique [0002] Bainite ductile iron is widely used in the production of structural parts such as gears, crankshafts and wear-resistant parts such as grinding balls, liners, hammers, etc. due to its good comprehensive mechanical properties, casting properties, processing properties and economical efficiency. Bainite ductile iron is produced by adding heavy alloying elements Ni, Mo, and Cu, and adopting a nitrate bath isothermal quenching process. This production method requires a large one-time investment in production equipment, high energy consumption, long cycle time, and serious nitrite pollution. Therefore, there is an urgent need to invent an as-cast alloy bainitic ductile iron with high...

Claims

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Application Information

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IPC IPC(8): C22C37/04C22C37/08C22C37/10C22C33/08C21C1/10
CPCC21C1/10C22C33/08C22C37/04C22C37/08C22C37/10
Inventor 叶雷
Owner 合肥新士鑫机械科技有限公司