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Preparation Technology of Low Melting Point Alloy Semi-solid Melt

A semi-solid, low melting point technology, applied in the field of rheological deformation, can solve the problems of uneven composition of semi-solid melt, difficult cleaning of preparation equipment, poor roundness of crystal nuclei, etc., to improve nucleation efficiency and solve the problem of stirring The problem of dead zone and the effect of good roundness of crystal nucleus

Active Publication Date: 2020-11-13
浙大宁波理工学院
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the semi-solid melt produced by mechanical stirring has disadvantages such as uneven composition and poor roundness of crystal nuclei, and the preparation device is not easy to clean
Electromagnetic stirring and ultrasonic stirring devices still have stirring dead zone, low utilization rate of alloy and high preparation cost

Method used

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  • Preparation Technology of Low Melting Point Alloy Semi-solid Melt
  • Preparation Technology of Low Melting Point Alloy Semi-solid Melt
  • Preparation Technology of Low Melting Point Alloy Semi-solid Melt

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Embodiment Construction

[0019] The present invention is further explained in conjunction with the accompanying drawings.

[0020] see Figure 1 to Figure 3 The low-melting-point alloy semi-solid melt preparation process shown includes the following steps:

[0021] a. Alloy smelting: heating and smelting the low-melting point alloy into a semi-solid melt; specifically, placing the low-melting point alloy in the crucible 2, the crucible 2 is set on the frame 1 through the mounting frame, and the heating element 3 is used to heat the The crucible 2 is heated to melt the low melting point alloy in the crucible 2 to form a semi-solid melt. The heating element 3 is an induction coil, and the induction coil is wound around the outer periphery of the crucible 2. By passing an alternating intermediate frequency current into the induction coil, and controlling the current strength by adjusting the frequency, the solid alloy in the crucible 2 generates Vortex, so that the solid alloy heats up and melts; in th...

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Abstract

The invention discloses a process for preparing a semi-solid melt of a low melting point alloy, comprising the following steps: a. alloy smelting; heating and smelting the low melting point alloy into a semi-solid melt; b. injecting the melt; passing the semi-solid melt through a jet tube For ejection, the injection pipe is driven to swing by the swing mechanism, so that the semi-solid melt is ejected by the swing of the injection pipe; c. The melt is stirred; the semi-solid melt ejected from the injection pipe enters the mixing chamber, and the The mixing chamber is spiral-shaped, and the stirring chamber is provided with a first temperature control area, a second temperature control area, a third temperature control area and a fourth temperature control area in sequence from top to bottom, wherein the first temperature control area is lower than The alloy solid phase temperature, the second temperature control area is higher than the alloy liquid phase temperature, the third temperature control area is located between the alloy solid phase temperature and the alloy liquid phase temperature, and the fourth temperature control area is normal temperature. The invention has simple process steps and convenient operation, and the composition of the semi-solid alloy is uniform and the roundness of crystal nuclei is good.

Description

technical field [0001] The invention relates to the technical field of rheological deformation, in particular to a process for preparing a semi-solid melt of a low melting point alloy. Background technique [0002] Semi-solid alloy is a kind of "soft matter" between liquid and solid. It can be transported like a solid when it is still, and can be continuously deformed like a fluid under the action of an external force. Its internal feature is that (near) spherical crystals are uniformly suspended in the liquid. in phase. [0003] Environmentally friendly low-melting point alloys can be used to prepare semi-solid metals, and low-melting point alloys can undergo liquid-solid phase transitions within 100°C. The existing low-melting point semi-solid alloys need to go through multiple processes to prepare the solid alloys into semi-solid alloys. The process is complicated and the degree of automation is low. Each process is manually operated, which is labor-intensive and consume...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D1/00C22C1/00
CPCB22D1/00C22C1/12
Inventor 刘文王涛张海英张池王春鸽于艳东罗开臣章翔宇陈怡江
Owner 浙大宁波理工学院
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