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Dynamic simulation method for FDM type 3D printing process based on ANSYS

A 3D printing and dynamic simulation technology, applied in geometric CAD, design optimization/simulation, instruments, etc., can solve problems such as the decline in the accuracy of molded parts quality optimization, incomplete thermal stress analysis, and lack of thermal physical properties of materials. Field analysis and stress field analysis are detailed, the quality of molded parts is improved, and the simulation accuracy is improved.

Active Publication Date: 2020-07-24
HANGZHOU DIANZI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, there is still room for improvement in the dynamic simulation of the 3D printing process established by the parametric language, such as C language, VB language, APDL language, etc.; the platforms that can simulate the 3D printing process include SolidWorks, Unigraphics NX, ANSYS, etc. , there are differences in the implementation complexity and accuracy of different parametric languages ​​in thermodynamics and 3D printing processes
The realization of material accumulation and heat transfer in the dynamic printing process is not comprehensive enough. The lack of thermal analysis of the molded parts formed by deposition and the analysis of the thermal physical property changes of materials at different temperatures lead to problems in the parametric simulation process of molded parts. Insufficient thermal stress analysis, lack of thermal physical properties of materials, and insufficient heat transfer analysis during the molding process have greatly reduced the accuracy of the simulation experiment and the consistency with the actual experiment, reducing the guiding significance of the simulation experiment for the actual experiment. Loss of correctness in terms of molded part quality optimization

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  • Dynamic simulation method for FDM type 3D printing process based on ANSYS
  • Dynamic simulation method for FDM type 3D printing process based on ANSYS
  • Dynamic simulation method for FDM type 3D printing process based on ANSYS

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Embodiment Construction

[0032] The specific implementation manners of the present invention will be further described below in conjunction with the accompanying drawings and technical solutions.

[0033] Step1: Establish a finite element model module to provide model data for the dynamic simulation of the 3D printing process.

[0034] Create a molded part model in the Mechanical APDL Product Launcher of ANSYS software such as figure 1 As shown, use the APDL function block to establish a cuboid model with a length, width, and height of 0.045m, 0.045m, and 0.009m, respectively. Segment the print path of the molded part to obtain the print path model of the molded part as follows: figure 2 As shown, each cuboid separated by the contour line is a different scanning path, one cuboid is a scanning path, and each path is in direct contact with no gap, and the vsbw function is used to cut according to the single front X-Y plane; the wpoffs function is used to translate the X-Y plane ; Use the function wpr...

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Abstract

The invention provides a dynamic simulation method for a FDM type 3D printing process based on ANSYS, the method comprises the steps of S1, establishing a finite element model module, S2, establishinga wire modal conversion module; S3, establishing a dynamic moving nozzle module to establish a simulation nozzle model for each local coordinate system; S4, establishing a birth-death unit module, and simulating fused deposition of the wire in the 3D printing process; S5, carrying out parameterized dynamic simulation on a temperature field and a thermal stress transfer module, analyzing the quality problem of the formed part through a simulation result cloud chart, and modifying printing parameters to carry out simulation so as to determine an optimal printing mode; and S6, adjusting the parameters of the 3D printer to be in a better printing mode, and performing simulation verification by using FDM type 3D printing dynamic simulation. When the method is used for simulation printing, thesimulation precision is high, and comparative analysis of actual experiments and analysis for improving the quality of formed parts are facilitated.

Description

Technical field: [0001] The invention relates to the thermal coupling field in the forming process of 3D printing technology and the parametric simulation neighborhood of ANSYS software, and belongs to the cross field of thermodynamics, 3D printing and parametric simulation. Specifically, it relates to a dynamic simulation method of FDM type 3D printing process based on ANSYS. Background technique: [0002] Fused deposition modeling technology has become the most vital and fastest-growing technology in today's 3D printing technology because of its high manufacturing efficiency, simple operation and wide application range. The parametric simulation of the 3D printing process has important guiding significance for improving the accuracy of 3D printing molded parts, simplifying the experimental process, and analyzing problems in the printing process. The main performances are as follows: ① Using simulation analysis to replace some repeated basic experiments to reduce experimen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F30/10G06F30/23B33Y50/00G06F113/10G06F119/14G06F119/08
CPCB33Y50/00Y02P10/25
Inventor 史廷春陈鸿宇
Owner HANGZHOU DIANZI UNIV