The invention discloses a
laser powder bed melting additive manufacturing
molten bath monitoring and pore controlling method. The method includes the steps that (1) a space
powder bed three-dimensional geometrical model is established; the
powder model is guided into a thermal fluid model, a thermal fluid model of the powder dimension is established, the initial and boundary conditions of computational domains are set, and meshing is performed; a
powder bed melting process three-dimensional model
governing equation is established, and a
molten bath is simulated according to the
governing equation and input parameters; (2) three-dimensional profile data, including the
molten bath depth, width and length, of the molten bath are extracted according to the
solidus temperature and the mesh temperature of powder and a base material at each
time step; and (3) a final scanning interval is obtained according to the three-dimensional profile data of the molten bath, and an ultimate molten bath is simulated according to the
governing equation, the input parameters of the step (1) and the final scanning interval. In view of the difficulties of long time and high cost of the
powder bed meltingexperimental research, the reliability of a solution can be evaluated, the research and development cost can be reduced, and the forming parameters are optimized.