The invention discloses a method for predicting a shape and a size of a CMT (Cold
Metal Transfer)
welding seam based on ANSYS. The method comprises the steps that S1, data during a CMT
welding course is acquired; S2, a finite
element analysis model is established, and reinforcement of the
welding seam is processed; S3, mesh dividing is performed; S4, heat source treatment is performed; S5, a
governing equation is established; and S6, an
transient temperature field is obtained, temperature field distribution is calculated, a
time step is calculated, a self-adaption step is adopted, and the shape and the size of the cross section of the welding seam are obtained according to a calculation result of a welding temperature field, and compared with a full size of the welding seam. The prediction is performed based on the following assumptions that a boundary
heat transfer condition and a geometrical shape in a width direction are symmetrical, the heat
physical property of a material changes with the temperature, and
evaporation of
metal in a
molten pool is not considered. The method is simple, convenient and quick; influences of various force on the
molten pool are considered; a result is objective; very high prediction precision of the shape and the size of the CMT welding seam and detailed information of the temperature distribution of the whole CMT welding course can be obtained; set and optimized parameters can be provided for the welding course; and the applicability is high.