The application discloses a hypoid gear digital design method and
system, and is applied to the technical field of gear design and manufacturing. The method comprises the following steps: according to initial design parameters, solving the gear blank parameters of a hypoid gear pair, the forming method
machining parameters of a large gear and the cutter tilt method
machining parameters of a small gear; based on gear
machining principles and space meshing principles, establishing the large
gear tooth surface equation and the small
gear tooth surface equation, determining the theoretical boundary of the rotary projection
tooth surface, and dividing discrete grid nodes; constructing an objective function for iterative solving, obtaining
tooth surface discrete
point cloud data; constructing a cubic spline curve, reconstructing the
tooth surface spline surface; establishing a gear blank
solid model,
cutting the gear blank by using the reconstructed tooth surface through Boolean operation, and generating a hypoid gear three-dimensional
entity model. The application overcomes the disadvantages of the traditional design method, such as design and modeling
simulation fragmentation, low efficiency of artificial optimization iteration, and greatly improves the design efficiency through full-automatic modeling process and fast design optimization response.