The application discloses a kind of
cutting force vector regulation and control methods based on micro-element blade method, it is related to
metal processing field.The main implementation method includes: first, milling coefficient is solved, fixed tool parameters and the rest milling parameters except every tooth feed rate, carries out multiple sets of orthogonal experiments and records the average milling force value of each group of experiments and corresponding every tooth feed rate, and obtains milling coefficient by
linear regression of least square method;Then based on micro-element blade method, first,
milling cutter is divided into multiple discrete micro-elements along the axial direction, then the actual spiral
contact angle of each micro-element is calculated and whether it is actually involved in milling is judged, then the milling force model of each micro-element is established, every blade of
milling cutter is integrated along the axial direction, then the milling force of each blade is summed to obtain the magnitude of the
cutting force of the whole
milling cutter;Finally, milling parameters are optimized by NSGA-II
algorithm, aiming at studying the influence of every tooth feed rate and axial
depth of cut on
cutting force, the constructed milling force model is used as objective function, the input value is axial
depth of cut and every tooth feed rate, the target is the average axial milling force of a period, the maximum axial milling force and material one rate, a group of optimized
Pareto solution is obtained by multiple
crossover mutation.The method can quickly obtain a group of more optimal milling parameters according to the
cutting force model and optimization
algorithm, and can effectively regulate and control the size of
cutting force vector and the part relief deformation, to provide guidance for optimizing
processing parameters.