Chromium-free pre-passivating liquid for hot-galvanized steel pipes

A hot-dip galvanizing and pre-passivation technology, applied in hot-dip galvanizing process, coating, metal material coating process, etc., to achieve good high temperature stability, large industrial value and social value, and good corrosion resistance

Active Publication Date: 2020-08-25
WUHAN DESYTEK ENVIRONMENTAL PROTECTION NEW MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, due to the particularity of the working conditions of the hot-dip galvanized steel pipe water cooling process (the high temperature stability of the pre-passivation solution, the pre-passivation bath must not corrode the iron tank, and the pre-passivation solution must have a high tolerance for zinc ions degree, the pre-passivation solution must have a certain corrosion protection ability for the zinc layer), the relevant research has hardly been reported, and there is no pre-passivation solution that can replace chromic anhydride on the market for hot-dip galvanizing manufacturers to use

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A chromium-free pre-passivation solution for hot-dip galvanized steel pipes, comprising raw materials and the amount of each raw material: 10 g of film-forming aids, 4 g of oxidants, 2 g of organic corrosion inhibitors, 2 g of inorganic rare earth corrosion inhibitors, and 1 g of water quality stabilizers , Substrate wetting agent 1g, water 80g.

[0032] The preparation method is: add 10g film-forming aid, 4g oxidant, 2g inorganic rare earth corrosion inhibitor and 1g water quality stabilizer to 80g water, stir for 10min to disperse evenly, then add 2g organic corrosion inhibitor and 1g substrate The wetting agent is stirred evenly to obtain a chromium-free pre-passivation solution for hot-dip galvanized pipes.

[0033] The above-mentioned film-forming aid is phytic acid, the oxidant is zinc nitrate hexahydrate, the organic corrosion inhibitor is triethanolamine borate, the inorganic rare earth corrosion inhibitor is cerium nitrate hexahydrate, the water quality stabili...

Embodiment 2

[0036] A chromium-free pre-passivation solution for hot-dip galvanized steel pipes, which includes raw materials and the amount of each raw material: 5g of film-forming aid, 2g of oxidant, 4g of organic corrosion inhibitor, 4g of inorganic rare earth corrosion inhibitor, and water quality stabilizer 2g, substrate wetting agent 2g, water 81g.

[0037] The preparation method is: add 5g film-forming aid, 2g oxidant, 4g inorganic rare earth corrosion inhibitor and 2g water quality stabilizer to 81g water, stir for 10min to disperse evenly, then add 4g organic corrosion inhibitor and 2g substrate The wetting agent is stirred evenly to obtain a chromium-free pre-passivation solution for hot-dip galvanized pipes.

[0038] Above-mentioned film-forming auxiliary agent is phosphoric acid (concentration is 85wt%, following embodiment is the same, does not go into details), oxidant is zinc nitrate hexahydrate, organic corrosion inhibitor is oleic acid diethanolamide borate, and inorganic ...

Embodiment 3

[0041] A chromium-free pre-passivation solution for hot-dip galvanized steel pipes, which includes raw materials and the amount of each raw material: 6g of film-forming aid, 3g of oxidant, 4g of organic corrosion inhibitor, 3g of inorganic rare earth corrosion inhibitor, and water quality stabilizer 0.5g, substrate wetting agent 1.5g, water 82g.

[0042]The preparation method is as follows: add 6g film-forming aid, 3g oxidant, 3g inorganic rare earth corrosion inhibitor and 0.5g water quality stabilizer to 82g water, stir for 10min to disperse evenly, then add 4g organic corrosion inhibitor and 1.5g Wetting agent for base material, stirring evenly to obtain chrome-free pre-passivation solution for hot-dip galvanized pipe.

[0043] Above-mentioned film-forming aid is the mixture of phytic acid and zinc dihydrogen phosphate, and the weight ratio of phytic acid and zinc dihydrogen phosphate is 1:1, and oxygenant is sodium nitrate, and organic corrosion inhibitor is polyethylene g...

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Abstract

The invention belongs to the technical field of metal surface treatment and corrosion protection, and particularly relates to chromium-free pre-passivating liquid for hot-galvanized steel pipes. The chromium-free pre-passivating liquid is prepared from following components in percent by weight: 5%-10% of a film forming agent, 2%-4% of an oxidizing agent, 2%-4% of an organic corrosion inhibitor, 2%-4% of an inorganic rare earth corrosion inhibitor, 0.5%-2% of a water quality stabilizer, 0.5%-2% of a base material wetting agent and the balance water. A preparation method of the chromium-free pre-passivating liquid includes the steps that the film forming agent, the oxidizing agent, the inorganic rare earth corrosion inhibitor and the water quality stabilizer are dissolved in the water, the materials are stirred, then the organic corrosion inhibitor and the base material wetting agent are added, and the materials are evenly stirred. The chromium-free pre-passivating liquid does not contain chromium and other toxic and harmful substances, the high-temperature stability of tank liquor of the chromium-free pre-passivating liquid is good, the appearances of the pre-passivated hot-galvanized steel pipes are bright, the inner walls of the pre-passivated hot-galvanized steel pipes are well resistant to white rust, and the chromium-free pre-passivating liquid can replace chromic anhydridefor pre-passivating.

Description

technical field [0001] The invention belongs to the technical field of metal surface treatment and corrosion protection, and in particular relates to a chromium-free pre-passivation solution for hot-dip galvanized steel pipes. Background technique [0002] Hot-dip galvanizing technology is one of the most basic and extensive methods of steel corrosion protection in the world. Hot-dip galvanizing technology has been widely used in various fields of national economy such as metallurgy, building materials, electric power, transportation, and agriculture. Among them, the hot-dip galvanizing of steel pipes is to dip the processed steel pipes with a clean surface into the zinc solution for hot-dip galvanizing to obtain metal pipe fittings with excellent surface properties. Hot-dip galvanized steel pipes have been applied to all aspects of the national economy. The leading industries include fire-fighting pipes, construction pipes, production material transmission pipes, and agricu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C22/53C23C22/50C23C22/17C23C22/12C23C2/26C23C2/38C23C2/06
CPCC23C22/53C23C22/50C23C22/17C23C22/12C23C2/26C23C2/38C23C2/06
Inventor 詹洪陆飚罗晓锋郭文勇
Owner WUHAN DESYTEK ENVIRONMENTAL PROTECTION NEW MATERIAL CO LTD
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