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Insulating rod and its manufacturing method and manufacturing device

A manufacturing method and technology for insulating rods, applied in the field of composite material manufacturing, can solve problems such as affecting insulation performance, and achieve the effects of reducing water entry and cost

Active Publication Date: 2022-06-28
GLOBAL ENERGY INTERCONNECTION RES INST CO LTD +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide an insulating rod and its manufacturing method and manufacturing device to solve the technical problem in the prior art that moisture may enter between the braided layer and the middle fiber layer in wet weather, thereby affecting its insulating performance

Method used

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  • Insulating rod and its manufacturing method and manufacturing device
  • Insulating rod and its manufacturing method and manufacturing device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Please also refer to figure 1 and figure 2 , the manufacturing method of the insulating rod provided by the present invention will now be described. The manufacturing method of the insulating rod comprises the following steps:

[0037] S1, the mandrel is formed, the insulating material is added to the extruder 2, the mandrel 1 is extruded through the extruder 2, and the mandrel 1 is pulled by the pulling mechanism 21, so that the mandrel 1 can be continuously pulled out and form a relatively long mandrel 1;

[0038] S2, soak the fiber mat in the foamed resin, so that the foamed resin is filled in the inside and both sides of the fiber mat, wherein the resin content after impregnating the foamed resin is 30% to 50%, and then wrapping on the outside of the core rod 1 , as the fiber mat layer 11;

[0039] S3, covering the fiber dry yarn, wrapping the fiber dry yarn on the outside of the fiber mat according to the layup design to form the core rod 1, the fiber mat laye...

Embodiment 2

[0054] Please also refer to figure 1 and figure 2 , the manufacturing device of the insulating rod provided by the present invention will now be described. The manufacturing device of the insulating rod includes an extruder 2 for extruding a mandrel 1, a fiber mat coating machine 3 for wrapping the fiber mat on the outside of the mandrel 1, and a fiber mat wrapping machine 3 for wrapping the mandrel 1. There is a heating die 6 for heating and curing the core rod 1 of the fiber felt; one end of the extruder 2 is provided with a pulling mechanism 21 for pulling the core rod 1; one side of the fiber felt coating machine 3 is provided with The first dipping box 31 for dipping the fiber mat; the fiber mat coating machine 3 and the heating die 6 are located between the extruder 2 and the pulling mechanism 21 .

[0055] Specifically, the extruder 2 and the pulling mechanism 21 can be the conventional extruder 2 and the pulling mechanism 21 in the prior art, and there is a certain ...

Embodiment 3

[0063] Please also refer to figure 1 and figure 2 , the insulating rod provided by the present invention will now be described. The insulating rod is processed and formed using the device disclosed in Embodiment 2 according to the method disclosed in Embodiment 1, which includes a core rod 1, a fiber felt layer 11 wrapped on the outside of the core rod 1, The fiber lay-up layer 12 on the outer side of the fiber mat layer 11 is filled with foamed resin between the core rod 1 , the fiber mat layer 11 and the fiber lay-up layer 12 . Specifically, the fiber mat layer 11 is filled with foamed resin, and the foamed resin is heated and foamed during curing, so that the fiber mat layer 11 and the core rod 1 can be connected after being foamed by the foamed resin, and the foamed resin During the foaming expansion, the inner core rod 1 is squeezed to form a good seal, which reduces the possibility of water entering, and ensures that the electrical performance of the insulating rod is...

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Abstract

The invention provides an insulating rod and its manufacturing method and manufacturing device. It uses an extruder to form a mandrel, soaks a fiber mat in a foamed resin, and wraps the soaked fiber mat on the outside of the mandrel. Continue to cover the fiber dry yarn on the outside of the fiber mat, impregnate it with a resin matrix, and then cure the semi-finished insulating rod at high temperature to form an insulating rod. In the insulating rod and its manufacturing method and manufacturing device provided by the present invention, the fiber mat is first soaked in the foaming resin, so that the fiber mat is filled with foaming resin, and the foaming resin is heated and foamed during subsequent curing and molding, so that the fiber mat The connection between the mandrel and the mandrel can be realized after the foaming resin is foamed, and the foaming resin squeezes the inner mandrel when it expands to form a good seal, reducing the possibility of moisture entering and ensuring the insulating rod The electrical performance is not affected by wet weather.

Description

technical field [0001] The invention relates to the technical field of composite material manufacturing, in particular to an insulating rod, a manufacturing method and a manufacturing device thereof. Background technique [0002] Insulation operating rod for live work is applied to the operation of electrical equipment in the power system, relying on its own high-strength electrical insulation to protect the staff to safely carry out live work operations on high-voltage electrical equipment. The outer insulating tube part of the insulating operating rod is generally made of glass fiber reinforced resin composite material. In order to prevent the insulation performance from being lowered due to moisture inside the insulating operating rod, it is also necessary to fill the interior of the insulating tube with polyurethane foam. [0003] At present, the production method of insulating operating rods for live work generally adopts a two-step method, that is, a composite material...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/88B29C70/50
CPCB29C70/88B29C70/50
Inventor 孙晓光何州文陈小刚聂京凯陈新韩钰何强樊超田一
Owner GLOBAL ENERGY INTERCONNECTION RES INST CO LTD