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Porous ceramics and methods for their preparation

A technology of porous ceramics and ceramics, applied in the field of ceramics, can solve the problems of low porosity and unstable structure of porous ceramics, and achieve the effects of low cost, fast forming speed and high porosity

Active Publication Date: 2022-03-11
江苏省陶瓷研究所有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the existing porous ceramics have low porosity, and the material is anisotropic, resulting in unstable structures

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Porous ceramics, including ceramic chopped fibers and ceramic microbeads, the ceramic chopped fibers and the ceramic microbeads, the ceramic chopped fibers and the ceramic chopped fibers, the ceramic bead and the ceramic microbeads The beads are all sintered with each other to form a porous structure.

[0024] Pores can be formed between the ceramic microbeads, between the ceramic microbeads and the ceramic chopped fibers, and between the ceramic chopped fibers, so that the porosity can be effectively guaranteed.

[0025] The ceramic chopped fiber realizes the function of the connecting rod, and the ceramic chopped fiber and ceramic microspheres are sintered together to form a stable structure.

[0026] The diameter of the ceramic microbeads is not more than 0.08mm.

[0027] The porosity of porous ceramics is 40-80%.

Embodiment 2

[0029] On the basis of the first embodiment above, the ceramic chopped fibers and the ceramic microbeads form a layered grid layer with isotropy, and the porous ceramic is obtained by superimposing and sintering no less than two grid layers. formed, and the ceramic chopped fibers and the ceramic microbeads between the mesh layer and the mesh layer, the ceramic chopped fibers and the ceramic chopped fibers, the ceramic microbeads and the The ceramic microbeads are all sintered together.

[0030] Each layer has isotropy, effectively ensuring the stability of the structure.

[0031] The layer device structure is formed by brushing, and each layer is brushed in the same direction during brushing, so as to ensure that the ceramic chopped fibers and ceramic microbeads in each layer can have isotropy.

[0032] There is an included angle between the mesh layers, and the angle of the included angle is 30-90°. The mesh layer has an included angle to form a staggered structure, and the ...

Embodiment 3

[0035] On the basis of the first or second embodiment above, the porous ceramics are prepared from the following materials in parts by mass: 15 to 32 parts of ceramic chopped fibers, 1 to 3 parts of ceramic microbeads, and 0 to 2 parts of sintering aids. 40-80 parts of photosensitive resin, 0.05-0.1 parts of defoamer, and 1-3 parts of dispersant.

[0036] The ceramic chopped fibers are one or more of alumina fibers, mullite fibers, cerium oxide fibers, zirconia fibers, and aluminum silicate fibers.

[0037] The sintering aid is one or more of silicon oxide, aluminum oxide, yttrium oxide, cerium oxide, zirconia, magnesium oxide, calcium oxide; the defoamer is polydimethylsiloxane, fatty alcohol 1. One or more of polyether modified silicone oils; the dispersant is one or both of ammonium polyacrylate and polyethylene glycol.

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PUM

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Abstract

The invention relates to a ceramic, especially a porous ceramic, comprising ceramic chopped fibers and ceramic microbeads, the ceramic chopped fibers and the ceramic microbeads, the ceramic chopped fibers and the ceramic chopped fibers, the The ceramic microbeads are sintered with each other to form a porous structure. The porous ceramic provided by the invention forms a three-dimensional framework by ceramic chopped fibers and ceramic microspheres, has high porosity, fast forming speed, simple preparation process, low cost, stable performance and good fracture toughness.

Description

technical field [0001] The invention relates to a ceramic, especially a porous ceramic and a preparation method thereof. Background technique [0002] Porous ceramics is an inorganic non-metallic material with many pores. By using the pore structure and surface area characteristics of the material, combined with the characteristics of the material itself, the required physical and chemical properties such as force, heat, magnetism, and electricity can be achieved. Porous ceramics not only have the characteristics of heat resistance, high temperature resistance, and corrosion resistance that ceramic materials have, but also have the characteristics of small volume density, large specific surface area, and light weight compared with dense materials. It has the advantages of heat insulation and good permeability. Because porous ceramics have some advantages of both ceramics and porous materials, they have a wide range of application prospects and can be used in chemical indust...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B32/02C04B18/02C04B38/00C04B33/13C04B35/14C04B35/18C04B35/057C04B35/622
CPCC04B32/02C04B18/023C04B33/13C04B35/14C04B35/18C04B35/057C04B35/622C04B2235/3418C04B2235/3472C04B2235/3208C04B2235/349C04B2235/3206C04B2235/6562C04B2235/6567C04B2235/95C04B14/4625C04B14/4656C04B14/4618C04B14/4637C04B14/30C04B14/306C04B14/304C04B38/0038C04B38/0074C04B14/06C04B14/041C04B14/28C04B14/042C04B14/106
Inventor 许小静邱永斌汪永清李平董国强武振飞张弘毅
Owner 江苏省陶瓷研究所有限公司