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Ultrahigh-damping rubber support base and manufacturing method thereof

A technology of damping rubber and high-elastic rubber, which is applied in flat products, other household appliances, building components, etc., can solve the problems of restricted support areas, hidden dangers of environmental pollution, poor energy consumption, etc., and achieve a wide range of adjustments , Wide range of applications, simple effects

Pending Publication Date: 2020-10-23
柳州东方工程橡胶制品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Lead core vibration-isolation rubber bearings, horizontally distributed rubber bearings, and ultra-high damping rubber bearings (including high-damping rubber bearings) are commonly used shock-absorbing and isolation technology-related products. Among these product types, horizontally dispersed bearings (No lead-core vibration-isolation rubber bearing) is not suitable for high-seismic areas due to poor energy dissipation capacity; lead-core vibration-isolation rubber bearing has strong energy dissipation capacity, but uses heavy metal lead, which has the problem of environmental pollution hazards; ultra-high Damping rubber bearings (including high damping rubber bearings) are favored by the market because of their damping performance and environmental protection, and are widely used in engineering. However, the existing ultra-high damping rubber bearings have the following defects:
[0004] 2. In engineering, the performance of ultra-high damping rubber bearings (horizontal equivalent stiffness, horizontal equivalent damping ratio, etc.) often needs to be changed according to the actual situation. In order to realize the change of bearing performance, only by adjusting the rubber formula of the bearing , and due to the complexity of the formula of high energy-consuming damping rubber, it is not only very difficult to adjust, but even if it is adjusted, it is difficult to meet the performance requirements;
[0005] 3. Due to the need to add some specific filler materials (such as some resin materials) to the formula of high-energy damping rubber, these materials will make the temperature sensitivity of high-energy damping rubber very high, making (ultra) high-damping rubber made of this type of rubber The performance of the bearing is greatly affected by temperature changes, which greatly limits the use area of ​​the bearing

Method used

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  • Ultrahigh-damping rubber support base and manufacturing method thereof
  • Ultrahigh-damping rubber support base and manufacturing method thereof
  • Ultrahigh-damping rubber support base and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0084] An ultra-high damping rubber bearing, including a rubber bearing body formed by alternate lamination and vulcanization of inner connecting steel plates (including upper inner connecting steel plates 1 and lower upper inner connecting steel plates 4), rubber sheets and stiffening steel plates. The sheet is a composite rubber sheet composed of an intermediate rubber layer and a cover layer covering the outer periphery of the intermediate rubber layer; the composite rubber sheet is a composite rubber sheet I, and the intermediate rubber layer is rubber A—high energy-dissipating damping rubber. The covering layer is rubber B—high elastic rubber (see attached Figure 5 ); the composite rubber sheet I has only one cover layer, and the volume of the high-elastic rubber accounts for 5% to 90% of the total volume of the rubber sheet;

[0085] Described rubber A—high energy consumption damping rubber, its composition is by weight:

[0086] 30~60 parts of natural rubber, 20~40 pa...

Embodiment 2

[0096] An ultra-high damping rubber bearing, the composition of the rubber A—high energy-dissipating damping rubber and the rubber B—high elastic rubber is the same as that of Embodiment 1, and its structure is basically the same as that of Embodiment 1, including internally connected steel plates, The rubber bearing body is formed by alternate lamination and vulcanization of rubber sheets and stiffened steel plates. The rubber sheet is a composite rubber sheet composed of an intermediate rubber layer and a rubber covering layer covering the outer periphery of the intermediate rubber layer. The composite rubber sheet is Composite rubber sheet I, the difference is: the middle rubber layer is rubber A, and the covering layer is 3 layers (that is, M=3). Rubber B and rubber A are staggered from the inside to the outside, in order: the first layer The covering layer is rubber B, the second covering layer is rubber A, and the third covering layer is rubber B (see attached Image 6 )...

Embodiment 3

[0111] A preparation method of an ultra-high damping rubber bearing, comprising the steps of:

[0112] S1 Preparation of high energy consumption damping rubber blank film

[0113] S11 preparation of masterbatch:

[0114] S111 is prepared according to the following parts by weight:

[0115] 30~60 parts of natural rubber, 20~40 parts of neoprene rubber, 10~30 parts of nitrile rubber, 15~40 parts of chlorinated butyl rubber, 2~40 parts of damping reinforcement material, 10~100 parts of filler, anti-aging agent 4 ~12 servings;

[0116] S112 Put the above materials into the internal mixer for mastication, slowly increase the pressure of the top bolt on the internal mixer, stir for 1 to 20 minutes to remove the glue, cool and place for more than 1 hour for use;

[0117] S12 Preparation of rubber compound:

[0118] S121 Put 120-220 parts of the above-mentioned cooled and ready-to-use masterbatch into the internal mixer, slowly increase the top bolt pressure on the internal mixer,...

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PUM

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Abstract

The invention discloses an ultrahigh-damping rubber support base. A support base rubber sheet is a composite rubber sheet which is formed by a middle rubber layer and an encapsulated layer, wherein the composite rubber sheet is a composite rubber sheet I or a composite rubber sheet II; the middle rubber layer of the composite rubber sheet I is rubber A, and the encapsulated layer is rubber B or can be M layers of alternatively coated rubber B and rubber A; the middle rubber of the composite rubber sheet II is rubber B, and the encapsulated layer can be N layers of alternatively coated rubber Aand rubber B; the rubber A is high-energy-dissipation damping rubber, and the rubber B is highly-elasticity rubber, and the highly-elastic rubber accounts for 5%-90% of the total volume of the rubbersheet. A manufacturing method for the ultrahigh-damping rubber support base comprises the following steps: manufacturing a rubber A blank rubber sheet and a rubber B blank rubber sheet, manufacturinga support base rubber sheet and manufacturing a support base. The support base is simple in manufacturing, and is adjustable in performance; and the manufactured high-energy-dissipation damping rubber material is more uniform in rubber, is higher in tensile strength and elongation at break, and is affected slightly in performance by the temperature; and after external load is unloaded, the outerside surface of the support base is not liable to bulge and deform, so that scope of application is wide.

Description

technical field [0001] The invention relates to the technical field of shock-absorbing and isolating bearings for bridges and buildings and a preparation method, in particular to an ultra-high damping rubber bearing and a preparation method thereof. Background technique [0002] Lead core vibration-isolation rubber bearings, horizontally distributed rubber bearings, and ultra-high damping rubber bearings (including high-damping rubber bearings) are commonly used shock-absorbing and isolation technology-related products. Among these product types, horizontally dispersed bearings (No lead-core vibration-isolation rubber bearing) is not suitable for high-seismic areas due to poor energy dissipation capacity; lead-core vibration-isolation rubber bearing has strong energy dissipation capacity, but uses heavy metal lead, which has the problem of environmental pollution hazards; ultra-high Damping rubber bearings (including high damping rubber bearings) are favored by the market be...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04B1/36E04B1/98E04H9/02E01D19/04C08L7/00C08L11/00C08L9/02C08L23/28B29B7/00B29D7/01
CPCB29B7/005B29D7/01C08L7/00C08L9/02C08L11/00C08L23/283E01D19/041E04B1/36E04B1/98E04H9/022
Inventor 资道铭罗明何家荣莫曲浪梁煜梁莹莹罗秋清陶旭林桂武
Owner 柳州东方工程橡胶制品有限公司
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