Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Potato-rich fine dried noodles based on three-layer composite calendering and preparation method thereof

A production method and potato technology, which is applied in the field of noodle product processing, can solve the problems of poor tensile capacity of potato noodles, large cooking loss of noodles, and difficulty in rolling, etc., and achieve the goals of reducing cooking loss, good palatability, and improving tensile capacity Effect

Active Publication Date: 2020-11-13
KEMEN NOODLE MFG CO LTD
View PDF10 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Potato flour is used as the characteristic raw material, mainly through technical means such as raw material formula design, three-layer composite calendering, three-stage drying, etc., which effectively improves the poor tensile capacity of potato noodles, easy sticking to rolls, large cooking loss of noodles, and easy breaking of noodles. , high-moisture sandwich noodles in the inner layer are difficult to roll, difficult to dry and other technical problems, and the potato staple food vermicelli with excellent processing quality and eating quality has been produced, in which the potato flour content is 20% to 40%.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Potato-rich fine dried noodles based on three-layer composite calendering and preparation method thereof
  • Potato-rich fine dried noodles based on three-layer composite calendering and preparation method thereof
  • Potato-rich fine dried noodles based on three-layer composite calendering and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 2、 3

[0058] Embodiment 2, the making of three-layer composite potato noodles

[0059] (1) Noodle recipe

[0060]

[0061] (2) Raw material pre-mixing

[0062] Pour the weighed inner layer powder and outer layer powder into the mixer respectively, mix them evenly, and the mixing time is 15 minutes to obtain the inner layer mixed powder and the outer layer mixed powder.

[0063] (3) Kneading

[0064] Put the fully mixed inner layer flour and outer layer flour into different vacuum kneaders respectively, and add pre-dissolved 2% salt water, so that the moisture content of the inner dough reaches 44%, and the moisture content of the outer dough reaches 36%. , the water temperature is 20℃, and the dough mixing time is 12min;

[0065] (4) Maturation

[0066] Pour out the reconciled outer dough and inner dough from the vacuum dough mixer, and place them on the noodle conveyor belt for static curing, and the curing time is 20 minutes;

[0067] (5) Calendering

[0068] Put the cure...

Embodiment 3、 3

[0077] Embodiment 3, the making of three-layer composite potato noodles

[0078] (1) Noodle recipe

[0079]

[0080] (2) Raw material pre-mixing

[0081] Pour the weighed inner layer powder and outer layer powder into the mixer respectively, mix evenly, and the mixing time is 10 minutes to obtain the inner layer mixed powder and the outer layer mixed powder.

[0082] (3) Kneading

[0083] Put the fully mixed inner layer flour and outer layer flour into different vacuum kneaders respectively, and add pre-dissolved 2% salt water, so that the moisture content of the inner dough reaches 41%, and the moisture content of the outer dough reaches 37%. , the water temperature is 25℃, and the dough mixing time is 10min;

[0084] (4) Maturation

[0085] Pour out the reconciled outer layer dough and inner layer dough from the vacuum dough mixer, and place them on the noodle conveyor belt for static curing, and the curing time is 30 minutes;

[0086] (5) Calendering

[0087] Put t...

Embodiment 4

[0096] Embodiment 4, the making of conventional compound potato vermicelli

[0097] (1) Noodle recipe

[0098]

[0099] The total raw and auxiliary materials of embodiment 4 are identical with the total raw and auxiliary materials in embodiment 3;

[0100] (2) Raw material pre-mixing

[0101] Pour the weighed raw and auxiliary materials (except edible salt) into the mixer, mix evenly, and the mixing time is 10min.

[0102] (3) Kneading

[0103] Put the mixed powder into the vacuum dough mixer, add the pre-dissolved 2% salt water, make the dough moisture content reach 39%, the water temperature is 25 ℃, and the dough mixing time is 10min;

[0104] (4) Maturation

[0105] Pour out the reconciled outer layer dough and inner layer dough from the vacuum dough mixer, and place them on the noodle conveyor belt for static curing, and the curing time is 30 minutes;

[0106] (5) Calendering

[0107] Put the cured dough into the noodle press, and the thickness of the belt after ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides potato-rich fine dried noodles based on three-layer composite calendering and a preparation method thereof. The potato-rich fine dried noodles comprise the following raw materials in parts by weight: 20-40 parts of potato whole powder, 52.7-77 parts of wheat flour and 3-7.3 parts of vital gluten. The raw materials are premixed: the whole potato flour, the wheat flour and thevital gluten are divided into inner-layer flour and outer-layer flour, which are respectively and uniformly mixed; the inner-layer flour is mixed flour of whole potato flour, wheat flour and vital gluten, the outer-layer flour is wheat flour, and the mass ratio of the inner-layer flour to the outer-layer flour is 1: 0.5-1: 1.5; and the mass ratio of the whole potato flour to the wheat flour to the vital gluten in the inner-layer flour is (0.4-0.6): (0.29-0.54): (0.06-0.11). According to the potato-rich fine dried noodles, the technical problems that potato noodles are poor in tensile capacity, easy to stick to rollers, large in noodle cooking loss, easy to break, difficult in rolling and drying of inner-layer high-moisture sandwich noodles and the like are effectively solved, the potato-rich food fine dried noodles with excellent processing quality, eating quality and functional quality are produced, and the content of whole potato flour is 20%-40%.

Description

technical field [0001] The invention belongs to the research field of noodle product processing, in particular to a potato-rich dried noodle based on three-layer composite calendering and a preparation method thereof. Background technique [0002] The nutrition of potatoes is very comprehensive. In addition to carbohydrates, its protein is rich in lysine, which is lacking in cereals. The content of dietary fiber is 2 to 12 times that of cereals. The content of mineral potassium ranks first in vegetables, and the content of vitamin C and vitamin B. 10 times and 4 times that of Apple, respectively. Studies have shown that the human body only needs to consume enough milk and potatoes to meet all the nutritional needs of adults. At present, in Europe and the United States and other countries, potatoes are often eaten as a staple food, and potato products such as potato chips and mashed potatoes are very abundant. In my country, potatoes are mainly eaten fresh in the form of ve...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): A23L7/109A23L19/12
CPCA23L7/109A23L19/12Y02A40/90
Inventor 齐雅静徐斌陈克明周小玲张冬生李娜罗云廖敏
Owner KEMEN NOODLE MFG CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products