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System and method for integrated monitoring and patrolling of hanging system

A system integration and hanging technology, applied in general control systems, control/regulation systems, program control, etc., can solve problems such as inability to directly analyze the cause of alarms, save manpower, feedback problems quickly and accurately, and avoid monitoring dead ends.

Active Publication Date: 2020-12-18
INA INTELLIGENT TECH (ZHEJIANG) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the present invention can realize the intercommunication of workstations between all production lines through the online monitoring system, and through the statistical analysis of the PLC central control system, the efficiency of interaction and feedback has been improved, and the degree of automation and production capacity have been greatly improved. However, when a problem is found and an alarm is issued, It is still necessary to manually go to the scene to check, and it is impossible to directly analyze the cause of the alarm

Method used

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  • System and method for integrated monitoring and patrolling of hanging system
  • System and method for integrated monitoring and patrolling of hanging system
  • System and method for integrated monitoring and patrolling of hanging system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] A hanging system integrated monitoring and inspection method is realized based on the above-mentioned hanging system integrated monitoring and inspection system and a production control system. Methods include:

[0055] S01, when the production control system receives a signal that a production line is abnormal at a certain station or a certain process, it sends shooting demand information to the intelligent patrol robot 1, and the shooting demand information includes the shooting location and shooting content. Each station has a corresponding ID, and each process also has a corresponding number. The shooting position in the shooting information is the corresponding ID station or the corresponding numbered process corresponding to the transportation track 2 position. The shooting content in the shooting information includes the conditions of the production site at various angles of the corresponding station or the corresponding process.

[0056] The intelligent patrol ...

Embodiment 2

[0063] A hanging system integrated monitoring and inspection method is realized based on the above-mentioned hanging system integrated monitoring and inspection system and a production control system. Methods include:

[0064] S01, when the production control system receives an alarm signal of abnormality, damage, or shutdown of a certain equipment on the production line, it sends shooting demand information to the intelligent patrol robot 1, and the shooting demand information includes the shooting location and shooting equipment number. The shooting location included in the shooting requirement information includes the location of the transport track 2 for the equipment.

[0065] The intelligent inspection robot 1 moves to the corresponding shooting position, collects images of the corresponding numbered equipment and sends the image information to the production control system.

[0066] Preferably, when the transportation track 2 reaches the position specified by the shoot...

Embodiment 3

[0071] S01, when the production control system does not receive an abnormal signal on the production line, the intelligent patrol robot 1 moves on the transport track 2 at a preset speed, and at the same time collects images from all directions on the hanging production loop line 3 and Send the image information to the production control system.

[0072] Such a normal inspection scheme enables the intelligent inspection robot 1 to move while shooting, and collect images from various directions on the hanging production loop 3, so as to understand more comprehensively the production conditions and equipment operation conditions on the hanging production loop 3, and to maximize Supervision.

[0073] S02. After the production control system receives the image information sent by the intelligent patrol robot 1, it performs comparison and analysis. The specific step is to compare the image information with the corresponding table in the production control system to detect whether t...

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Abstract

The invention discloses a hanging system integrated monitoring and patrolling system, and relates to the field of unmanned factories. An integrated monitoring and patrolling system of a hanging systemis arranged above a hanging production loop line and comprises an intelligent patrolling robot and a transportation track; the transportation track is arranged in the middle of the hanging productionloop line; the intelligent patrol robot is in wireless connection with the production control system and moves to the abnormal position of the hanging production loop line after receiving an abnormalsignal sent by the production control system, and an image is collected; and the acquired image is sent to a production control system. According to the invention, faults can be directly found and troubleshot when the suspension system production line is abnormal.

Description

technical field [0001] The invention relates to the field of unmanned factories, in particular to a system and method for integrated monitoring and inspection of a suspension system. Background technique [0002] With the existing hanging system, when the output of a certain production line is abnormal, or when the output of a certain station is abnormal, or the production equipment generates an abnormal alarm, it is necessary to manually go to the site to troubleshoot the fault and analyze the cause of the abnormality. However, the labor cost is high. With the trend of unmanned intelligent production, it is necessary to reduce labor in the production line to realize intelligent detection and intelligent analysis. However, there is a huge room for improvement in the existing hanging system, and it cannot satisfy the existing demand simultaneously. [0003] For example, the invention patent application publication number CN111392357A, the publication date is July 10, 2020. T...

Claims

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Application Information

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IPC IPC(8): G05B19/418
CPCG05B19/4183G05B19/41875G05B19/4189Y02P90/02
Inventor 翁端文褚如昶赵喆杨善银
Owner INA INTELLIGENT TECH (ZHEJIANG) CO LTD
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