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Polymer products and multi-stage polymerization processes for the production thereof

一种气相聚合、阶段的技术,应用在烯烃聚合领域,能够解决缺乏分子量控制等问题

Pending Publication Date: 2021-01-01
UNIVATION TECH LLC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although used in industrial products, the production process of multimodal polymers still needs to be improved, because the current process may lack sufficient molecular weight control

Method used

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  • Polymer products and multi-stage polymerization processes for the production thereof
  • Polymer products and multi-stage polymerization processes for the production thereof
  • Polymer products and multi-stage polymerization processes for the production thereof

Examples

Experimental program
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Effect test

example

[0120] The following examples are set forth to provide those skilled in the art with a complete disclosure and description of how to make and use the methods and systems of the invention, and are not intended to limit the scope of what the inventors regard as their invention.

[0121] In all examples, Catalyst A and Catalyst B were used. Catalyst A is XCAT TM HP-100 catalyst was obtained from Univation Technologies, Houston, TX. XCAT TM The HP-100 catalyst is a single site metallocene catalyst. Catalyst B is a single site transition metal coordination catalyst. Catalyst B is a comparative catalyst used to evaluate the performance of Catalyst A in the following examples.

example 1

[0123] Ethylene was polymerized using Catalyst A or Catalyst B (comparative) in a small slurry phase reactor. A series of operations were carried out using Catalyst A or Catalyst B. In each run, the slurry contained ethylene and comonomer in propane diluent (1350ml). The comonomer included in the slurry was 1-hexene (37ml). The ethylene concentration in the loop reactor was 12 mole%. The reactor was operated at 80°C and a pressure of 38 bar. Polymerization was performed for 60 minutes each. Compared to Catalyst B, Catalyst A was observed to be process stable as there was no activity decay during the 60 min polymerization.

[0124] figure 1 The MFR (190° C. / 2.16 kg) of the resulting polymer is shown versus the catalyst activity in the different runs of Catalyst A and Catalyst B. The MFR of polyethylene is measured according to ASTM D 1238 (190°C / 2.16 kg). Activity is measured as kg polyethylene / g polymerization catalyst-hour. from figure 1 It can be seen that the metal...

example 2

[0126] An additional series of ethylene polymerization operations were carried out using Catalyst A in a small slurry phase reactor. In each run, the slurry contained ethylene and comonomer in propane diluent (1350ml). The comonomer included in the slurry was 1-hexene in an amount of 12 ml to 37 ml. The ethylene concentration in the loop reactor was 12 mole%. The reactor was operated at 80°C and a pressure of 38 bar. Hydrogen was added to the reactor to a partial pressure of 0.5 bar (addition of 12 ml 1-hexene). The comonomer concentration was adjusted to provide a polymer with an MFR (190°C / 2.16 kg) of 210 g / 10 min. Polymerization was performed for 60 minutes each. The resulting polymer had a relatively low bulk density (140 g / cm3). figure 2 Catalyst activity in different runs of Catalyst A is shown graphically with respect to 1-hexene concentration.

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Abstract

Multi-stage polymerization processes that produce polymers having controlled compositions and molecular weight with improved catalyst productivity are disclosed. An example method for producing a multi-modal polyolefin comprises polymerizing the multi-modal polyolefin in the presence of a metallocene catalyst system in at least a slurry-phase polymerization stage and a gas-phase polymerization stage arranged in series in any order, wherein the multi-modal olefin comprises: (i) a first polyolefin fraction having a density of less than about 940 kg / m<3>, and (ii) a second polyolefin fraction having a density of less than about 930 kg / m<3>.

Description

[0001] The application of the present invention is based on a divisional application of a patent application with an application date of February 21, 2014, an application number of 201480015303.9, and an invention titled "polymer products and multi-stage polymerization methods for their production". technical field [0002] The present invention generally relates to olefin polymerization processes. More specifically, embodiments disclosed herein relate to multi-stage polymerization processes that produce polymers of controllable composition and molecular weight with enhanced catalyst productivity. Background technique [0003] Advances in polymerization technology and catalysts have produced novel polymers with enhanced physical and mechanical properties for a wide variety of products and applications. With the development of novel catalysts, the choice of polymerization techniques (eg, solution, slurry, high pressure, or gas phase polymerization) for producing a particular ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F210/16C08F210/14C08F2/00
CPCC08F210/16C08F2/001C08F210/14C08F2500/05C08F2500/08C08F2500/12C08F2500/26
Inventor R·B·潘内尔
Owner UNIVATION TECH LLC