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Blocker-type forging method of travelling block lifting ring for petroleum drilling machine lifting system

A lifting system, tire die forging technology, applied in manufacturing tools, forging/pressing/hammer devices, forging/pressing/hammering machinery, etc., can solve the problems of reducing mechanical properties, high wire cutting costs, affecting service life, etc. Achieve the effect of excellent mechanical properties, less machining allowance, and good use requirements

Active Publication Date: 2021-01-26
BAOJI PETROLEUM MASCH CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The free forging process is to forge square block forgings first, and then wire cut the shape. The cut part generally accounts for about one-third of the total weight of the forging, and the material waste is serious; moreover, the wire cutting process will cut off the metal flow of the forging. wire, reduce its mechanical properties, affect the service life, and the cost of wire cutting is higher

Method used

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  • Blocker-type forging method of travelling block lifting ring for petroleum drilling machine lifting system
  • Blocker-type forging method of travelling block lifting ring for petroleum drilling machine lifting system
  • Blocker-type forging method of travelling block lifting ring for petroleum drilling machine lifting system

Examples

Experimental program
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Effect test

Embodiment

[0054] 1. Take the lifting ring of YC450 traveling car as an example, formulate the forging drawing according to the part drawing, design the tire mold, calculate the weight of the forging, the weight of the blanking material, the specification of the blanking material, determine the initial forging and final forging temperature, forging heat times, and the thickness of the billet , forging deformation process, forging equipment and cooling after forging, etc., to prepare forging process.

[0055] 2. According to the shape and size of the forging, the weight of the forging is calculated to be 390kg, and the forging is performed twice. Considering the fire consumption, the blanking weight is 410kg, and the blanking size is about Φ400×415.

[0056] 3. Heating, heating to the initial forging temperature of 1180-1200°C according to the heating specification, and keeping it warm for 2 hours.

[0057] 4. Free forging and upsetting billet, the billet is round cake shape, the thicknes...

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PUM

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Abstract

The invention discloses a blocker-type forging method of a travelling block lifting ring for a petroleum drilling machine lifting system. The method comprises the following steps that a blocker-type forging die is designed according to the shape and size of a forge piece; a blank is heated to the initial forging temperature, and free forging upsetting and rounding are conducted after heat preservation; and the blank is placed in the die to be forged, and after die stripping, cooling in heap and normalizing are conducted to obtain the lifting ring. According to the blocker-type forging method of the travelling block lifting ring for the petroleum drilling machine lifting system, the flowing direction of metal is limited by means of a blocker-type die in a forging process, the shape of a final forge piece is close to that of a part, the machining allowance of the forge piece is small, raw materials are saved, and after forging is completed, a lower die is subjected to automatic die stripping under the dead weight without overturning the blocker-type die and an ejection device, the operation is simple and convenient, the production efficiency is high, and the safety and reliability are achieved; and a metal streamline in the forged piece conforms to the shape of the part, the metal streamline is not cut off in subsequent machining, the mechanical property is excellent, and the userequirement of the travelling block lifting ring can be well met.

Description

technical field [0001] The invention belongs to the technical field of manufacturing methods of petroleum machinery and equipment, and in particular relates to a die forging method for a traveling block lifting ring tire used in a lifting system of a petroleum drilling rig. Background technique [0002] The lifting ring of the traveling block is a key part in the lifting system of the oil drilling rig. It bears the main weight during the lifting process of the drilling rig. It has high design requirements and strict mechanical performance requirements. It is generally a high-alloy steel forging. [0003] Taking YC-450 traveling car lifting ring as an example, its design requirements are: quenched and tempered 169-302HBW, mechanical properties: R m ≥785MPa, R eL ≥590MPa, A 4 ≥17%, Z≥45%, the average impact toughness value KV of three samples 8 ≥42J (-20°C), single value not less than 32J (-20°C). The quality of the forgings has passed the magnetic particle inspection, and...

Claims

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Application Information

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IPC IPC(8): B21J5/02B21J13/02B21J5/08B21J5/00
CPCB21J5/025B21J13/02B21J5/08B21J5/002
Inventor 康海鹏杨永强司桂珍关朕李大乔陈孝庆朱保亮
Owner BAOJI PETROLEUM MASCH CO LTD
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