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A kind of preparation method of high and low temperature resistant, high pressure rubber corrugated hose

A corrugated hose, high and low temperature resistant technology, applied in the direction of rubber layered products, chemical instruments and methods, tubular objects, etc., can solve the problems of corrugated hose pressure hidden danger, no fiber fabric, cracking, etc., to prevent corrugated hose Effects of cracking, enhancing toughness and strength, and prolonging service life

Active Publication Date: 2022-05-10
CHENGDU AIRCRAFT INDUSTRY GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] During the application of the existing corrugated hose, it was found that the fiber fabric sandwiched between the two layers of pure rubber in the corrugated hose is often exposed on the inner and outer surfaces of the corrugated hose. There are many folds of the fiber fabric inside the corrugated hose, the fiber is broken at the parting surface, and there is no fiber fabric in some areas to strengthen the elasticity. The fiber fabric covered on the outer surface of the corrugated hose will cause The outer surface is degummed and cracked, which poses a great hidden danger to the pressure on the corrugated hose, and the risk of excess material inside

Method used

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  • A kind of preparation method of high and low temperature resistant, high pressure rubber corrugated hose
  • A kind of preparation method of high and low temperature resistant, high pressure rubber corrugated hose

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Experimental program
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Embodiment 1

[0030] The preparation method of a kind of high and low temperature resistant, high pressure rubber corrugated hose of this embodiment comprises the following steps:

[0031] (1) Put the silicone rubber material into the first preforming mold and carry out semi-vulcanization to form the innermost preform C1, that is, the first silicone layer 1;

[0032] (2) Cover the surface of the preform C1 with a fiber fabric to obtain a preform C2, that is, the first silica gel layer 1 whose surface is covered with the fiber fabric layer 2;

[0033] (3) Semi-vulcanize the silicone rubber material in the second preforming mold to form the outermost preform C3, that is, the third silicone layer 3;

[0034] (4) Put the preform C2 into the preform C3, put it into the final forming mold, carry out complete vulcanization, and then demold to obtain the preform C4;

[0035] (5) Trim the edge of the preform C4, and then carry out two-stage vulcanization. After the two-stage vulcanization, the fina...

Embodiment 2

[0038] In this embodiment, on the basis of the above embodiments, it is further defined that the first preforming mold, the second preforming mold, and the final forming mold have the same structure, and are all composed of an inner core and an outer outer mold of corresponding size.

[0039] Among them, the first preforming mold is composed of a core A1 and an outer mold B2, the outer diameter of the core A1 is designed according to the inner diameter of the corrugated hose, and the inner diameter of the outer mold B2 is based on the inner diameter of the corrugated hose plus the thickness of the preform C1 Design; the second preforming mold is composed of core A2 and outer mold B1. The outer diameter of core A2 is designed according to the inner diameter of the corrugated hose plus the thickness of preform C1, plus the thickness of the fiber fabric layer. The outer mold B1 The inner diameter of the corrugated hose is designed according to the outer diameter of the corrugated ...

Embodiment 3

[0041] In this embodiment, on the basis of the above-mentioned embodiments, it is further defined that the cores are all six-lobe combined core molds, and the outer molds are composed of an upper mold and a lower mold.

[0042] The specific structure of the forming mold is as follows: figure 2 As shown, the forming mold is composed of the core 4, the upper mold 5, the lower mold 6, the overflow / exhaust groove 7, the guide pin 8, the handle 9, and the outer mold formed by the combination of the upper mold 5 and the lower mold 6, The inner diameter cavity is the profile that forms the shape of the preform, the outer diameter profile of the core 4 is the profile that forms the inner cavity of the preform, the upper mold 5 and the lower mold 6 are connected by guide pins 8, and the forming mold The mold opening and closing is operated with handle 9.

[0043] Among them, the upper mold 5, the lower mold 6, and the core 4 of the molding die are made of 45# carbon steel, the guide ...

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Abstract

The invention discloses a method for preparing a rubber corrugated hose resistant to high and low temperature and high pressure, which comprises the following steps: 1) Putting silicone rubber material into a first preforming mold and performing semi-vulcanization to obtain a preformed body C1 ; 2) Cover the surface of preform C1 with fiber fabric to obtain preform C2; 3) Semi-vulcanize the silicone rubber compound in the second preform mold to obtain preform C3; 4) Preform C3 The body C2 is inserted into the preform C3, added to the final forming mold, fully vulcanized, and then demolded to obtain the preform C4; 5) Trim the preform C4, and then carry out the second-stage vulcanization, and the second-stage vulcanization is completed Finally, the final shaped corrugated hose is obtained. Compared with the existing corrugated hose, the corrugated hose prepared by the method of pre-pressing partly and then integrally molding in the present invention has the surface quality of the corrugated hose improved, the pressure endured is guaranteed, and the service life of the product is longer, avoiding Fiber fabric wrinkling, exposure and other issues.

Description

technical field [0001] The invention relates to the technical field of aviation pipeline manufacturing, in particular to a method for preparing a rubber corrugated hose resistant to high and low temperature and high pressure. Background technique [0002] The butt connection of the hard pipes of the turbine cooling and environmental control pipelines of military aircraft in my country is connected by high temperature and high pressure corrugated hoses. The material of the corrugated hoses is a combination of rubber and fabric. The working medium is air, and the working pressure is generally 0.2 Above MPa, the working temperature is generally -40°C to 250°C. Existing corrugated hoses usually have a structure of pure rubber-fabric-pure rubber from the inside to the outside. In order to reduce the pressure on the corrugated hoses during work, fabric or metal rings are generally added to the outermost layer. This structural form has been applied in the environmental control syst...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29D23/18B29C33/00B29C33/76B32B1/08B32B25/10B32B5/02B32B25/20B32B33/00
CPCB29D23/18B29C33/00B29C33/0055B29C33/76B32B1/08B32B25/10B32B5/02B32B25/20B32B33/00B32B2307/306B32B2307/714B32B2597/00
Inventor 刘莹林小平薛丽莎黄胜勇聂永清杜成立
Owner CHENGDU AIRCRAFT INDUSTRY GROUP