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Forming process of high-wear-resistance yarn guide for elasticizer

A molding process and technology of wire guides, applied in the field of molding technology of high wear-resistant wire guides, can solve the problems of reduced service life of aluminum wire guides, affecting production costs and production capacity, and fiber opening, etc., so as to facilitate production management , Guarantee the quality of sintering and improve the effect of sintering ability

Inactive Publication Date: 2021-03-09
太仓市华诚纺织配件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the continuous improvement of living conditions, people's requirements for home textiles and fabrics are getting higher and higher. Various modified chemical fibers continue to enter people's lives, such as functional chemical fibers such as antibacterial, sunscreen, and shaping. Cotton and linen are also chemical spinning with different functions. In the fiber production process, every process is inseparable from the guide device, especially the guide device on the texturing machine, which needs to have the ability to withstand high speed and high wear resistance. , the texturing machine uses aluminum metal wire guides, but with the continuous improvement of the efficiency of textile machinery, that is, the increase in the speed of the rollers, the service life of the aluminum wire guides is reduced, and the fibers have quality problems such as open wires and broken wires. Seriously affect the production cost and production capacity, the use of wear-resistant materials to make wire guides has been continuously explored

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Take AL ​​with a purity of 99.6% and an average particle size of 0.3mm 2 o 3 1 kg spare;

[0030] Take 1.6 kg of polyvinyl alcohol aqueous solution with a mass fraction of 5%, stir and heat in a water bath to 85 degrees Celsius for subsequent use;

[0031] Get 4 grams of magnesium oxide and 2 grams of silicon dioxide powder for subsequent use;

[0032] The above raw materials are mixed and dried by a ball mill, crushed and granulated, and filtered with a sieve to obtain a mixed powder with a uniform particle size. In the later stage of drying, 50 mL of absolute ethanol is added to continue stirring and mixing until the quality is stable;

[0033] Extrude the above mixture into the wire guide mold, pressurize the plug to 200MPa, and hold the pressure for 3 minutes;

[0034] Put the mold in an ultra-high temperature box-type electric furnace, heat it to 600 degrees Celsius within half an hour, keep it warm for half an hour, continue to heat up to 1000 degrees Celsius w...

Embodiment 2

[0038] Take AL ​​with a purity of 99.6% and an average particle size of 0.3mm 2 o 3 1 kg spare;

[0039] Take 2 kg of polyvinyl alcohol aqueous solution with a mass fraction of 5%, stir and heat in a water bath to 90 degrees Celsius for subsequent use;

[0040] Get 4 grams of magnesium oxide and 2 grams of silicon dioxide powder for subsequent use;

[0041] The above raw materials were mixed and dried by a ball mill, crushed and granulated, and filtered with a sieve to obtain a mixed powder with uniform particle size, and 60 mL of absolute ethanol was added in the later stage of drying to continue stirring and mixing until the quality was stable;

[0042] Extrude the above mixture into the wire guide mold, pressurize the plug to 200MPa, and hold the pressure for 5 minutes;

[0043] Put the mold in an ultra-high temperature box-type electric furnace, heat it to 600 degrees Celsius within half an hour, keep it warm for half an hour, continue to heat up to 1000 degrees Celsius...

Embodiment 3

[0047] Take AL ​​with a purity of 99.8% and an average particle size of 0.25mm 2 o 3 1 kg spare;

[0048] Take 1.6 kg of polyvinyl alcohol aqueous solution with a mass fraction of 5%, stir and heat in a water bath to 85 degrees Celsius for subsequent use;

[0049] Get 4 grams of magnesium oxide and 2 grams of silicon dioxide powder for subsequent use;

[0050] The above raw materials are mixed and dried by a ball mill, crushed and granulated, and filtered with a sieve to obtain a mixed powder with a uniform particle size. In the later stage of drying, 50 mL of absolute ethanol is added to continue stirring and mixing until the quality is stable;

[0051] Extrude the above mixture into the wire guide mold, pressurize the plug to 200MPa, and hold the pressure for 3 minutes;

[0052] Put the mold in an ultra-high temperature box-type electric furnace, heat it to 600 degrees Celsius within half an hour, keep it warm for half an hour, continue to heat up to 1000 degrees Celsius ...

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Abstract

The invention discloses a forming process of a high-abrasion-resistance yarn guide for an elasticizer. The forming process comprises the following steps: 1, raw material weighing and taking: the raw materials comprise high-purity Al2O3, adhesives and additives including magnesium oxide and silicon dioxide; 2, mixing and granulating: granulating the weighed Al2O3, polyvinyl alcohol solution and additives, and filtering through a screen; 3, dry-pressing molding: extruding the fine powder obtained in the step 2 into a yarn guide mold according to the quantity, and carrying out pressurizing and pressure maintaining to form a green body; 4, sintering: heating in stages and preserving heat; and 5, surface treatment. The forming process of the high-abrasion-resistance yarn guide for the elasticizer is convenient to implement, the flowing capacity and adhesion of Al2O3 are improved through polyvinyl alcohol, the sintering capacity is improved through silicon dioxide and magnesium oxide, the internal structure of Al2O3 is uniform, the high-abrasion-resistance yarn guide is obtained, the service life of the yarn guide is prolonged, and the working performance of the elasticizer is improved.

Description

technical field [0001] The invention belongs to the field of manufacturing parts of textile equipment, and in particular relates to a forming process of a high wear-resistant wire guide used in a texturing machine. Background technique [0002] With the continuous improvement of living conditions, people's requirements for home textiles and fabrics are getting higher and higher. Various modified chemical fibers continue to enter people's lives, such as functional chemical fibers such as antibacterial, sunscreen, and shaping. Cotton and linen are also chemical spinning with different functions. In the fiber production process, every process is inseparable from the guide device, especially the guide device on the texturing machine, which needs to have the ability to withstand high speed and high wear resistance. , the texturing machine uses aluminum metal wire guides, but with the continuous improvement of the efficiency of textile machinery, that is, the increase in the speed...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/10C04B35/622C04B35/634B29C67/04B29C67/24
CPCC04B35/10C04B35/622C04B35/63416B29C67/243B29C67/04C04B2235/96C04B2235/77
Inventor 顾建洪
Owner 太仓市华诚纺织配件有限公司
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