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Super-large tow carbon fiber and preparation method thereof, continuous fiber reinforced resin matrix composite material and wind turbine blade

A technology for reinforcing resin-based and composite materials, which is applied in the fields of ultra-large tow carbon fiber and its preparation, continuous fiber-reinforced resin-based composite materials and wind turbine blades. Reduced effect

Active Publication Date: 2021-03-19
YUANJIAN WIND POWER JIANGYINENVISION ENERGY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the modulus of carbon fiber composites is 2-4 times that of glass fiber composites, the price is usually more than 10 times that of glass fiber composites, so it is still difficult to be competitive enough in terms of cost performance

Method used

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  • Super-large tow carbon fiber and preparation method thereof, continuous fiber reinforced resin matrix composite material and wind turbine blade
  • Super-large tow carbon fiber and preparation method thereof, continuous fiber reinforced resin matrix composite material and wind turbine blade
  • Super-large tow carbon fiber and preparation method thereof, continuous fiber reinforced resin matrix composite material and wind turbine blade

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] Preparation of super large tow continuous carbon fiber:

[0052] (1) will be purchased in the market (Derong) L900 civil acrylic fiber is soaked in ethylenediamine solution at room temperature, taken out after 5 hours and dried at 60°C. Drying time is 2h, obtains pretreated civil acrylic fiber;

[0053] (2) Place the pretreated civilian acrylic fiber in the air atmosphere for preoxidation, and the preoxidation temperature is 200°C. The pre-oxidation time is 2h, and then it is placed in a nitrogen gas atmosphere for carbonization, the carbonization temperature is 1000°C, and the carbonization time is 15min, to obtain super large tow continuous carbon fibers.

[0054] Preparation of continuous fiber reinforced resin matrix composites:

[0055] Take 100kg of super large tow continuous carbon fiber 12 and hang it on the creel. At the same time, glass fiber 9 and boron fiber 10 are also hung on different rollers of the creel respectively. Appropriate drafting force is ap...

Embodiment 2

[0060] Preparation of super large tow continuous carbon fiber:

[0061] (1) Civil acrylic fibers to be purchased from Derong Company (Derong) L900 is soaked in ammonium acetate solution at 10°C, taken out after 10h and dried at 30°C. Drying time is 4h, obtains pretreated civil acrylic fiber;

[0062] (2) Place the pretreated civilian acrylic fiber in the air atmosphere for preoxidation, and the preoxidation temperature is 250°C. The oxidation time was 1.5 h, and then it was placed in a nitrogen gas atmosphere for carbonization at a carbonization temperature of 800° C. and a carbonization time of 10 min to obtain super large tow continuous carbon fibers.

[0063] Preparation of continuous fiber reinforced resin matrix composites:

[0064] The super large tow continuous carbon fiber and glass fiber are mixed and woven into a single-layer hybrid fabric, and then the multi-layer hybrid fabric is evenly laid in the main beam mold one by one, introduced into the resin matrix und...

Embodiment 3

[0066] Preparation of super large tow continuous carbon fiber:

[0067] (1) Civil acrylic fibers to be purchased from Derong Company (Derong) L900 is immersed in the triethylamine solution at 100°C, and taken out after 1 hour to dry, the drying temperature is 100°C. Drying time is 1h, obtains pretreated civil acrylic fiber;

[0068] (2) Place the pretreated civilian acrylic fiber in the air atmosphere for preoxidation, and the preoxidation temperature is 300°C. The pre-oxidation time is 10 minutes, and then it is placed in a nitrogen gas atmosphere for carbonization. The carbonization temperature is 1700 ° C, and the carbonization time is 1 minute to obtain super large tow continuous carbon fibers.

[0069] Preparation of continuous fiber reinforced resin matrix composites:

[0070] The super-large tow continuous carbon fiber is evenly laid on the resin matrix film to make a carbon fiber prepreg. Then lay the multi-layer carbon fiber prepreg in the main girder mold sequen...

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Abstract

The invention relates to a super-large tow carbon fiber and a preparation method thereof, a continuous fiber reinforced resin matrix composite material and a wind turbine blade. The composite materialcomprises a resin matrix and the super-large tow continuous carbon fiber doped in the resin matrix, and the super-large tow continuous carbon fiber is obtained by pre-oxidizing and carbonizing a civil acrylic fiber; and a main beam and / or a tail edge beam of the wind turbine blade are / is formed by stacking a plurality of composite materials. Compared with the prior art, the continuous fiber reinforced resin matrix composite material is introduced into the wind turbine blade, the cost of an existing carbon fiber composite product can be greatly reduced, a better cost performance material is provided for structural design of the wind turbine blade, and the competitiveness of blade and draught fan products is improved.

Description

technical field [0001] The invention relates to the technical field of wind power generators, in particular to a super large tow carbon fiber and a preparation method thereof, a continuous fiber reinforced resin-based composite material and a wind power blade. Background technique [0002] Wind energy is a clean energy with large storage capacity and high safety. Wind power generation requires the use of the blades at the top of the fan to drive the rotation by wind energy to generate lift, which is further converted into torque to drive the generator to generate electricity through the transmission chain in the nacelle. Under the same circumstances, the larger the impeller, the more wind energy can be captured, so the blades of the fan are longer and longer. The weight of the blade usually has a cubic relationship with the length of the blade, so the weight of the blade increases sharply with the increase of the length, thus putting forward higher and higher requirements f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01F9/22C08J5/04C08K7/06C08K7/14C08L63/00C08J5/24C08L25/06C08L77/10C08K7/10C08L23/06
CPCD01F9/22C08J5/042C08J5/043C08J5/047C08J5/24C08J5/046C08J2363/00C08K7/06C08K7/14C08J2325/06C08J2477/10C08K7/10C08J2423/06Y02P70/50
Inventor 梁嫄孙建旭马豪
Owner YUANJIAN WIND POWER JIANGYINENVISION ENERGY CO LTD